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BW9910 Datasheet(PDF) 10 Page - Bruckewell Technology LTD |
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BW9910 Datasheet(HTML) 10 Page - Bruckewell Technology LTD |
10 / 14 page ![]() BW9910/A High Brightness LED Driver © 2012 Bruckewell Technology Corp., Ltd. 10 www.bruckewell-semi.com/ The required minimum value of the inductor is given by : 2.05mH So, use 2.2mH Output Capacitor Unlike the buck topology, the buck-boost converter requires an output filter capacitor to deliver power to the LED string during the ON time of the MOSFET. In order to reduce the current ripple on the LED, this capacitor must have impedance that is much lower than the dynamic impedance ROUT of the LED string. If we assume ROUT 3Ω in our example, in order to attenuate the switching ripple by a factor of 10, a capacitor with equivalent series resistance (ESR) of 0.3Ω is needed. A chip SMT tantalum capacitor can be selected for this purpose. Figure 2. DC-DC Buck-Boost LED Driver (BW9910 for 24V Battery System) Buck LED Driver The buck power conversion topology can be used when the LED string voltage is needed to be lower than the input supply voltage. The design procedure for a buck LED driver outlined in the previous sections can be applied to the low voltage LED drivers as well. However, the designer must keep in mind that the input voltage must be maintained higher than 2 times the forward voltage drop across the LEDs. This limitation is related to the output current instability that may develop when the BW9910/BW9910A buck converter operates at a duty cycle greater than 0.5. This instability reveals itself as an oscillation of the output current at a sub-harmonic of the switching frequency. Benefiting from the BW9910/BW9910A inherited high voltage feature, rectified DC high voltage (VDC VAC 1.414) can be directly fed into power pin to achieve high duty cycle, which is only limited by VOUT / VIN, to optimize design efficiency. This solution can easily achieve above 90% efficiency. However, if the duty cycle is configured to reach above more than 50%, some instability called sub-harmonics oscillation (SBO) will occur. The best solution is to adopt the so-called constant off- time operation as shown in Figure 4 and 6. To set operating frequency, the resistor (ROSC) is connected to ground by default. This resistor can alternatively be connected to gate of MOSFET to force the BW9910/BW9910A to enter constant off-time mode which will decrease duty cycle from 50% by increase total period, tON + tOFF. Normally, fixed frequency design is chosen as shown in Figure 3 because it has better efficiency. For general LED lighting application, PFC becomes a necessary factor in order to meet the international standard of solid state lighting. If passive valley-fill PFC is chosen, then the BW9910/BW9910A is biased right after passive PFC stage. The DC voltage rail VIN, is halved and it will easily create a more than 50% duty cycle for the same LED loading due to VOUT / VIN ratio is doubled. A SBO noise can be generated. In this case, the constant off-time mode as shown in Figure 6 should be chosen. Example : VIN : VAC 110V with passive PFC VOUT : Consisting of 1W HB LED with nominal VF 3.3V VIN(MIN) : After rectified and passing PFC stage, the actual DC rail will become VIN(MIN) 110V 1.414 / 2 77.7VDC The duty cycle, D VOUT / VIN(MIN), will reach above 50% when voltage drop of LED string, as the VOUT is more than 77.7/2 38.8V. Another word, if any string consisting of 38.8/3.3 12 LEDs in a series, SBO will occur. |
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