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BW9910 Datasheet(PDF) 10 Page - Bruckewell Technology LTD

Part # BW9910
Description  High Brightness LED Driver
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Manufacturer  BWTECH [Bruckewell Technology LTD]
Direct Link  http://www.bruckewell-semi.com
Logo BWTECH - Bruckewell Technology LTD

BW9910 Datasheet(HTML) 10 Page - Bruckewell Technology LTD

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BW9910/A High Brightness LED Driver
© 2012 Bruckewell Technology Corp., Ltd.
10
www.bruckewell-semi.com/
The required minimum value of the inductor is given by :
2.05mH
So, use 2.2mH
Output Capacitor
Unlike the buck topology, the buck-boost converter
requires an output filter capacitor to deliver power to the
LED string during the ON time of the MOSFET.
In order to reduce the current ripple on the LED, this
capacitor must have impedance that is much lower than
the dynamic impedance ROUT of the LED string. If we
assume ROUT 3Ω in our example, in order to attenuate
the switching ripple by a factor of 10, a capacitor with
equivalent series resistance (ESR) of 0.3Ω is needed. A
chip SMT tantalum capacitor can be selected for this
purpose.
Figure 2. DC-DC Buck-Boost LED Driver
(BW9910 for 24V Battery System)
Buck LED Driver
The buck power conversion topology can be used when
the LED string voltage is needed to be lower than the
input supply voltage. The design procedure for a buck
LED driver outlined in the previous sections can be
applied to the low voltage LED drivers as well. However,
the designer must keep in mind that the input voltage
must be maintained higher than 2 times the forward
voltage drop across the LEDs. This limitation is related to
the output current instability that may develop when the
BW9910/BW9910A buck converter operates at a duty
cycle greater than 0.5. This instability reveals itself as an
oscillation of the output current at a sub-harmonic of the
switching frequency.
Benefiting from the BW9910/BW9910A inherited high
voltage feature, rectified DC high voltage (VDC
VAC 1.414) can be directly fed into power pin to achieve
high duty cycle, which is only limited by VOUT / VIN, to
optimize design efficiency. This solution can easily
achieve above 90% efficiency. However, if the duty
cycle is configured to reach above more than 50%,
some instability called sub-harmonics oscillation (SBO)
will occur.
The best solution is to adopt the so-called constant off-
time operation as shown in Figure 4 and 6. To set
operating frequency, the resistor (ROSC) is connected to
ground by default. This resistor can alternatively be
connected
to
gate
of
MOSFET
to
force
the
BW9910/BW9910A to enter constant off-time mode
which will decrease duty cycle from 50% by increase
total period, tON + tOFF. Normally, fixed frequency design
is chosen as shown in Figure 3 because it has better
efficiency.
For general LED lighting application, PFC becomes a
necessary factor in order to meet the international
standard of solid state lighting. If passive valley-fill PFC
is chosen, then the BW9910/BW9910A is biased right
after passive PFC stage.
The DC voltage rail VIN, is halved and it will easily create
a more than 50% duty cycle for the same LED loading
due to VOUT / VIN ratio is doubled. A SBO noise can be
generated. In this case, the constant off-time mode as
shown in Figure 6 should be chosen.
Example :
VIN : VAC 110V with passive PFC
VOUT : Consisting of 1W HB LED with nominal VF
3.3V
VIN(MIN) : After rectified and passing PFC stage, the
actual DC rail will become
VIN(MIN)
110V 1.414 / 2
77.7VDC
The duty cycle, D
VOUT / VIN(MIN), will reach above 50%
when voltage drop of LED string, as the VOUT is more
than 77.7/2
38.8V. Another word, if any string
consisting of 38.8/3.3
12 LEDs in a series, SBO will
occur.


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