408- 10312

Closed- Head Assembly 2031460- 1 for Use with the Electro- Hydraulic Hand Tool Assembly

Rev C

2

of 4

Tyco Electronics Corporation

The Electro--Hydraulic tool and Closed--Head

Assembly should be inspected at regularly scheduled

intervals, depending on care, degree of operator skill,

the type and size of product being crimped, and

environmental conditions.

3. INSTALLATION/REMOVAL

Do not operate the Electro--Hydraulic Hand Tool

without the head and dies installed. Repeated

operation in this manner may result in damage to

the Electro--Hydraulic Hand Tool.

3.1. Installation/Removal of the Closed- Head Assembly

To avoid personal injury, be sure to exercise

extreme caution when handling the

Electro--Hydraulic Hand Tool. Remove the power

source (and release hydraulic pressure, if

applicable ---- see Customer Manual 409--10095)

before installing or removing the Closed--Head

Assembly.

Refer to the Electro--Hydraulic Hand Tool Customer

Manual (409--10095) for instructions on installing and

removing the crimping head assembly.

These instructions are meant to be used as an

example only. For specific instructions, refer to

the instructions packaged with the dies.

To avoid personal injury, be sure to exercise

extreme caution when handling the

Electro--Hydraulic Hand Tool. Remove the power

source (and release the hydraulic pressure, if

applicable ---- see Customer Manual 409--10095)

before installing or removing the the SDE dies.

Be sure to use ONLY Tyco Electronics SDE

crimping dies.

A. Installation of Pin- Type Dies

Only use die mounting pins that were made to

Revision C or later. Pins made to Revision C or

later will have a drill point on the smaller diameter

end of the pin. Die mounting pins should be

replaced every 10,000 crimping cycles. See

Figure 4 for pin part numbers.

1. Remove the two die retaining screws from the

crimp head.

2. Place the upper die in the upper jaw of the tool

head and the lower die in the lower jaw so that the

largest indenter or terminal cavity is facing away

from the quick--release jaw pin of the closed head

(see Figure 2).

3. Secure the dies with the pins (not shown).

Figure 2

Electro--Hydraulic Hand Tool

Trigger

Lower SDE Die

(Shoulder--Type

Shown)

Upper SDE Die

(Shoulder--Type

Shown)

Moving Jaw

(Lower Jaw)

Upper Jaw (Shown Fully Open)

Upper Die Retaining Screw

Lower Die Retaining Screw

Terminal Grip Thumb Button

Quick--Release Jaw Pin

Head Retainer

(2.5 mm Hex Wrench)

CAUTION

!

DANGER

CAUTION

!

DANGER

CAUTION

!

CAUTION

!