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MCP73871 Datasheet(PDF) 24 Page - Microchip Technology |
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MCP73871 Datasheet(HTML) 24 Page - Microchip Technology |
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24 / 36 page ![]() MCP73871 DS20002090F-page 24 2008-2022 Microchip Technology Inc. and its subsidiaries 6.1 Application Circuit Design Due to the low efficiency of linear charging, the most important factors are thermal design and cost, which are a direct function of the input voltage, output current and thermal impedance between the battery charger and the ambient cooling air. The worst-case situation is when the device has transitioned from the Preconditioning mode to the Constant Current mode. In this situation, the battery charger has to dissipate the maximum power. A trade-off must be made between the charge current, cost and thermal requirements of the charger. 6.1.1 COMPONENT SELECTION Selection of the external components in Figure 6-1 is crucial to the integrity and reliability of the charging system. The following discussion is intended as a guide for the component selection process. 6.1.1.1 Charge Current The preferred fast charge current for Lithium-Ion cells should always follow references and guidances from battery manufacturers. For example, a 1000 mAh battery pack has a preferred fast charge current of 0.7C. Charging at 700 mA provides the shortest charge cycle times without degradation to the battery pack performance or life. 6.1.1.2 Thermal Considerations The worst-case power dissipation in the battery charger occurs when the input voltage is at the maximum and the device has transitioned from the Preconditioning mode to the Constant Current mode. In this case, the power dissipation is: EQUATION 6-1: For example, if VREG = 4.2V and VPTH/VREG = 69%, power dissipation with a 5V, ±10% input voltage source and 500 mA, ±10% fast charge current is: EXAMPLE 6-1: This power dissipation with the battery charger in the QFN-20 package causes thermal regulation to enter as depicted. Alternatively, the 4 mm x 4 mm DFN package could be utilized to reduce heat by adding vias on the exposed pad. 6.1.1.3 External Capacitors The MCP73871 device is stable with or without a battery load. To maintain good AC stability in the Constant Voltage mode, a minimum capacitance of 4.7 µF is recommended to bypass the VBAT pin to VSS. This capacitance provides compensation when there is no battery load. In addition, the battery and interconnections appear inductive at high frequencies. These elements are in the control feedback loop during Constant Voltage mode. Therefore, the bypass capacitance may be necessary to compensate for the inductive nature of the battery pack. Virtually any good quality output filter capacitor can be used, regardless of the capacitor’s minimum Effective Series Resistance (ESR) value. The actual value of the capacitor (and its associated ESR) depends on the output load current. A 4.7 µF ceramic, tantalum or aluminum electrolytic capacitor at the output is usually sufficient to ensure stability for charge currents up to 1000 mA. 6.1.1.4 Reverse-Blocking Protection The MCP73871 device provides protection from a faulted or shorted input. Without the protection, a faulted or shorted input would discharge the battery pack through the body diode of the internal pass transistor. 6.1.1.5 Temperature Monitoring The charge temperature window can be set by placing fixed value resistors in series-parallel with a thermistor. The resistance values of RT1 and RT2 can be calculated with the following equations to set the temperature window of interest. For NTC thermistors: EQUATION 6-2: PowerDissipation VDDMAX VPTHMIN – I REGMAX = Where: VDDMAX = the maximum input voltage IREGMAX = the maximum fast charge current VPTHMIN = the minimum transition threshold voltage PowerDissipation 5.5V 2.89V – 550mA 1.44W == 24k RT1 RT2 RCOLD RT2 R + COLD --------------------------------- + = 5k RT1 RT2 RHOT RT2 R + HOT ------------------------------ + = Where: RT1 = the fixed series resistance RT2 = the fixed parallel resistance RCOLD = the thermistor resistance at the lower temperature of interest RHOT = the thermistor resistance at the upper temperature of interest |
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