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TAP225010 Datasheet(PDF) 14 Page - AVX Corporation |
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TAP225010 Datasheet(HTML) 14 Page - AVX Corporation |
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14 / 16 page ![]() 156 ■ MAY 2013 Circuit Impedance All solid tantalum capacitors require current limiting resistance to protect the dielectric from surges. A series resistor is recommended for this purpose. A lower circuit impedance may cause an increase in failure rate, especially at temperatures higher than 20°C. An inductive low imped- ance circuit may apply voltage surges to the capacitor and similarly a non-inductive circuit may apply current surges to the capacitor, causing localized over-heating and failure. The recommended impedance is 1Ω per volt. Where this is not feasible, equivalent voltage derating should be used (See MIL HANDBOOK 217E). Table I shows the correction factor, FR, for increasing series resistance. Table I: Circuit Impedance Correction factor to failure rate F for series resistance R on basic failure rate FB for a typical component (60% con. level). Example calculation Consider a 12 volt power line. The designer needs about 10μF of capacitance to act as a decoupling capacitor near a video bandwidth amplifier. Thus the circuit impedance will be limited only by the output impedance of the boards power unit and the track resistance. Let us assume it to be about 2 Ohms minimum, i.e., 0.167 Ohms/Volt. The operating temperature range is -25°C to +85°C. If a 10μF 16 Volt capacitor was designed-in, the operating failure rate would be as follows: a) FT = 0.8 @ 85°C b) FR = 0.7 @ 0.167 Ohms/Volt c) FU = 0.17 @ applied voltage/rated voltage = 75% Thus FB = 0.8 x 0.7 x 0.17 x 1 = 0.0952%/1000 Hours If the capacitor was changed for a 20 volt capacitor, the operating failure rate will change as shown. FU = 0.05 @ applied voltage/rated voltage = 60% FB = 0.8 x 0.7 x 0.05 x 1 = 0.028%/1000 Hours 3.2 DYNAMIC As stated in Section 1.2.4 (page 151), the solid Tantalum capacitor has a limited ability to withstand voltage and current surges. Such current surges can cause a capacitor to fail. The expected failure rate cannot be calculated by a simple formula as in the case of steady-state reliability. The two parameters under the control of the circuit design engineer known to reduce the incidence of failures are derating and series resistance.The table below summarizes the results of trials carried out at AVX with a piece of equipment which has very low series resistance and applied no derating. So that the capacitor was tested at its rated voltage. Results of production scale derating experiment As can clearly be seen from the results of this experiment, the more derating applied by the user, the less likely the probability of a surge failure occurring. It must be remembered that these results were derived from a highly accelerated surge test machine, and failure rates in the low ppm are more likely with the end customer. Circuit Resistance ohms/volt FR 3.0 0.07 2.0 0.1 1.0 0.2 0.8 0.3 0.6 0.4 0.4 0.6 0.2 0.8 0.1 1.0 Capacitance and Number of units 50% derating No derating Voltage tested applied applied 47μF 16V 1,547,587 0.03% 1.1% 100μF 10V 632,876 0.01% 0.5% 22μF 25V 2,256,258 0.05% 0.3% TAP/TEP Technical Summary and Application Guidelines |
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