408-8705

Crimping Die Assemblies

5 of 6

Rev A

Tyco Electronics Corporation

50.8 [2.00]

Min Typ

GO Diameter

NO-GO Diameter

SUGGESTED PLUG GAGE DESIGN - WIRE BARREL CRIMP

Die Closure

Configuration

TOOL

GAGE ELEMENT DIAMETER

NUMBER

GO

NO-GO

1490534-1

5.105-5.113 [.2010-.2013]

5.255-5.258 [.2069-.2070]

1490535-1

6.020-6.027 [.2370-.2373]

6.170-6.172 [.2429-.2430]

1490536-1

6.833-6.840 [.2690-.2693]

6.982-6.985 [.2749-.2750]

1490410-1

8.103-8.110 [.3190-.3193]

8.252-8.255 [.3249-.3250]

Figure 6

SUGGESTED PLUG GAGE DESIGN - INSULATION BARREL CRIMP

GO

NO

GO

GO Dimension D"

Dimension F"

Min (Typ)

Die Closure

Configuration

NO-GO Dimension D"

Dimension E"

TOOL

GAGE ELEMENT DIMENSION D"

DIMENSION

DIMENSION

NUMBER

GO

NO-GO

E"

F"

1490534-1

3.861-3.868 [.1520-.1523]

4.366-4.369 [.1719-.1720]

7.14 [.281]

6.35 [.250]

1490535-1

4.216-4.224 [.1660-.1663]

4.722-4.724 [.1859-.1860]

7.92 [.312]

11.18 [.440]

1490536-1

4.115-4.122 [.1620-.1623]

4.620-4.623 [.1819-.1820]

8.13 [.320]

11.94 [.470]

1490410-1

4.623-4.630 [.1820-.1823]

5.128-5.131 [.2019-.2020]

10.29 [.405]

11.94 [.470]

Figure 7

Figure 8

Detail A

Inspection of

Wire Barrel

Crimping Dies

Detail B

Inspection of

Insulation Barrel

Crimping Dies

Wire Barrel Dies

Bottomed But Not

Under Pressure

Socket Head

Cap Screws and

Stop Plate Removed

Socket Head

Cap Screws

Pin-Keys in

Tight Position

Wire Barrel Dies

Bottomed But Not

Under Pressure

GO element must pass completely through

the die closure.

NO-GO element may enter partially, but must

not pass completely through the die closure.