408-1412

2 of 7

Rev C

‡Also used for high temperature and heat resistant STRATO-THERM terminals and splices.

Figure 3

4. Open jaws and insert toggle lever of crimping

head all the way into hole in toggle arm.

5. Tighten lockscrew just enough to hold toggle

lever in toggle arm.

6. Move head so that links align between mounting

lugs of tool. See Figure 2B.

7. After head is aligned, lower it to provide access to

lockscrew on toggle arm. Tighten lockscrew.

8. Move head back between mounting lugs and

insert assembly pins.

9. Connect tool to air supply (550-690kPa

[85-100psi]). Tool is now ready to be used.

3.2. Removal

1. Disconnect tool from air supply.

2. Remove assembly pins and lower head until

lockscrew in toggle arm is visible.

3. Loosen lockscrew and pull head out of toggle

arm.

4. WIRE STRIPPING AND CRIMPING PROCEDURES

Avoid personal injury. When operating air tool,

exercise caution while holding terminals, splices or

wire near crimping area.

1. Strip wire to dimension listed in Figure 3. Do not

nick or cut conductor strands.

2. Insert stripped wire into wire barrel of terminal or

splice, as shown in Figure 4, 5, 6, or 7.

3. Place terminal or splice in crimping jaws as

shown in Figure 4, 5, 6, or 7. For best results, when

brazed seam on splice is visible, position seam

toward upper jaw.

Figure 4

Figure 5

TOOL

CRIMPING

HEAD

WIRE

RANGE

WIRE STRIP LENGTH

TERMINAL

(Std)

TERMINAL

(Lg Bbl)

FLAG

TERMINAL

BUTT

SPLICE

PARALLEL

SPLICE

MIN

MAX

MIN

MAX

MIN

MAX

MIN

MAX

MIN

MAX

69005

300454

22-16

4.37

[.172]

5.16

[.203]

6.35

[.250]

7.14

[.281]

---

---

6.35

[.250]

7.14

[.281]

7.95

[.313]

8.74

[.344]

16-14

---

---

16-14 HD

12-10

6.35

[.250]

7.14

[.281]

---

---

---

---

6.35

[.250]

7.14

[.281]

7.95

[.313]

8.74

[.344]

69010

38394‡

8

8.33

[.328]

8.61

[.339]

---

---

---

---

10.31

[.406]

11.09

[.437]

10.31

[.406]

11.09

[.437]

38923‡

6

9.93

[.391]

10.72

[.422]

---

---

---

---

11.88

[.468]

12.7

[.50]

11.09

[.437]

11.88

[.468]

DANGER

STOP

Wire

Barrel

Terminal

Do Not Allow Wire

Insulation to Enter

Terminal Wire Barrel

End of Conductor is Flush

With or Extended Slightly

Beyond End of Wire Barrel

Center Terminal

Wire Barrel in Dies

“B”

“B”

“B” Equals

Wire Barrel

Butt Splice

Wire Stop

Do Not Allow Wire Insulation

to Enter Wire Barrel

Center Splice Wire

Barrel in Dies

End of Conductor Butts

Against Splice Wire Drop

When Brazed Seam on Splice is Visible,

Position Seam Toward Upper Jaw