408- 1634

Die Assemblies 45218, 45221, 69303- 2, and 69820

Rev C

4

of 6

Tyco Electronics Corporation

NO--GO

Dia

GO

Dia

Suggested Plug Gage Design for

Wire Barrel Section

25.4 [1.0]

Min Typ

Die Closure

Configuration

DIE ASSEMBLY

GAGE ELEMENT DIAMETER

DIE ASSEMBLY

GO

NO--GO

45218

2.3114--2.3190

[.0910--.0913]

2.4613--2.4638

[.0969--.0970]

45221

3.1242--3.1318

[.1230--.1233]

3.2741--3.2766

[.1289--.1290]

69303--2

2.6670--2.6746

[.1050--.1053]

2.8169--2.8194

[.1109--.1110]

69820

2.6670--2.6746

[.1050--.1053]

2.8169--2.8194

[.1109--.1110]

NO--GO Dia

GO Dia

Suggested Plug Gage Design for

Insulation Barrel Section

6.35 [.250]

Min Typ

Die Closure

Configuration

W

DIE

GAGE ELEMENT DIAMETER

DIMENSION

“W” WIDTH

DIE

ASSEMBLY

GO

NO--GO

“W” WIDTH

(Max)

69820

3.7846--3.7922

[.1490--.1493]

4.2901--4.2926

[.1689--.1690]

7.49 [.295]

Figure 6

Figure 7

GO Element

NO--GO Element

Wire barrel GO element must

pass completely through the

crimping chamber.

NO--GO element may enter

partially, but must not pass

completely through the

crimping chamber.

Crimping

Chamber

Inspection of Crimping Chamber

4. In the same manner, try to insert the NO--GO

element into the crimping chamber. The NO--GO

element may enter partially, but must not pass

completely through the length of the crimping

chamber. See Figure 7.

If the crimping chamber conforms to the gage

inspection, the dies may be considered dimensionally

correct and should be lubricated with a THIN coat of

any good SAE 20 motor oil. If the crimping chamber

does NOT conform to the gage inspection, the die

assembly must be returned for repair. See Section 7.

For additional information regarding the use of a plug

gage, refer to 408--7424.

7. REPLACEMENT AND REPAIR

Customer--replaceable parts are listed in Figure 8.

A complete inventory should be stocked and

controlled to prevent lost time when replacement of

parts is necessary. Order replacement parts or

additional dies through your representative, or call

1--800--526--5142, or send a facsimile of your

purchase order to 717--986--7605 or write to:

CUSTOMER SERVICE (038--035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105--3608

For customer repair service, call 1--800--526--5136.

8. REVISION SUMMARY

Revisions to this instruction sheet include:

S

Updated instruction sheet to corporate

requirements