MOUNTING INSTRUCTIONS

Mounting Kit Items Included:

4 ea. - 3/8" 16 x 1.0" Length Socket Head Cap Screws,

Black Alloy.

4 ea. - 3/8" High Collar Spring Lock washer, Steel Zinc.

1 ea. 3/32" Hex Allen Wrench, Long arm.

Note: The ZR encoder can mount to many types of C face devices. In

these mounting instructions, we will refer to the device as a motor.

Step 1

After carefully unpacking the unit, inspect to insure the motor

shaft is the correct size and free of all burrs or aberrations. Slide the

ZR Encoder over the motor shaft. DO NOT USE EXCESSIVE

FORCE: There is a rubber O-ring in the Encoder locking collar that

will provide a small amount of resistance as it engages the shaft. If

the encoder does not slide easily See Note 1 below.

Step 2

Install the four 3/8" 16 x 1.0" socket head cap screws with lock washers

through the holes in the Encoder C face and tighten securely to the motor.

Step 3

Insure the shaft locking collar is flush with the Encoder cover plate. Prevent

the motor shaft from turning (See Note 2 for additional information) and

tighten the four 4-40 Allen head cap screws in the locking collar evenly in a

crossing pattern. See Figure 1. Make sure the screws are securely tightened and

the front of the locking collar remains flush with the encoder cover plate. If the

collar does not turn true when the motor shaft is rotated, loosen the four screws

and repeat the procedure.

In Case of Difficulty:

Note 1: Make sure the four 4-40 Allen head cap screws in the front of the

Encoder locking collar are loose and the collar is not cocked or jammed.

Clean the shaft of any burrs using fine crocus cloth. The O- ring in the

Encoder locking collar may need a small amount of additional lubrication.

Note 2: When tightening the screws in the locking collar avoid holding the

motor shaft with anything that may scar or burr the shaft.

SHAFT LOCKING

COVER PLATE

4-40 ALLEN CAP SCREWS

3/8" - 16 X 1.0" SCREWS

(4) PLACES TYPICAL

(4) PLACES TYPICAL

COLLAR

LIMITED WARRANTY

The Company warrants the products it manufactures against defects in materials and

workmanship for a period limited to two years from the date of shipment, provided the

products have been stored, handled, installed, and used under proper conditions. The

Company’s liability under this limited warranty shall extend only to the repair or

replacement of a defective product, at The Company’s option. The Company disclaims

all liability for any affirmation, promise or representation with respect to the products.

The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify

RLC against damages, claims, and expenses arising out of subsequent sales of RLC

products or products containing components manufactured by RLC and based upon

personal injuries, deaths, property damage, lost profits, and other matters which Buyer,

its employees, or sub-contractors are or may be to any extent liable, including without

limitation penalties imposed by the Consumer Product Safety Act (P.L. 92-573) and

liability imposed upon any person pursuant to the Magnuson-Moss Warranty Act (P.L.

93-637), as now in effect or as amended hereafter.

No warranties expressed or implied are created with respect to The Company’s products

except those expressly contained herein. The Customer acknowledges the disclaimers

and limitations contained herein and relies on no other warranties or affirmations.

ORDERING INFORMATION

MODEL NO.

DESCRIPTION

PPR

BORE SIZE

CONNECTION PART NUMBER

ZRJ

NEMA C

Face Encoder

56C to 184C

(Must select proper

bore size)

1024

0.625

MS 10-Pin

ZRJ1024Z

2048

0.625

MS 10-Pin

ZRJ2048Z

1024

0.625

36" Pigtail

ZRJ1024R

2048

0.625

36" Pigtail

ZRJ2048R

ZRL

1024

1.0

MS 10-Pin

ZRL1024Z

2048

1.0

MS 10-Pin

ZRL2048Z

1024

1.0

36" Pigtail

ZRL1024R

2048

1.0

36" Pigtail

ZRL2048R

Only factory stocked part numbers are listed. Consult Factory for part number

and availability of other PPR and output configurations.

ACCESSORIES

MODEL NO.

DESCRIPTION

PART NUMBER

CCBRPG

10-Pin MS Connector

CCBRPG04

10-Pin MS Connector with 10 ft 24 AWG

5 Conductor Cable w/drain

CCBRPG05

10-Pin MS Connector with 20 ft 24 AWG

5 Conductor Cable w/drain

CCBRPG06

Red Lion Controls

Headquarters

20 Willow Springs Circle

York PA 17406

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839

Red Lion Controls

China

Unit 101, XinAn Plaza

Building 13, No.99 Tianzhou Road

ShangHai, P.R. China 200223

Tel +86 21 6113-3688

Fax +86 21 6113-3683

Red Lion Controls

Europe

Printerweg 10

NL - 3821 AD Amersfoort

Tel +31 (0) 334 723 225

Fax +31 (0) 334 893 793

Red Lion Controls

India

54, Vishvas Tenement

GST Road, New Ranip,

Ahmedabad-382480 Gujarat, India

Tel +91 987 954 0503

Fax +91 79 275 31 350