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LM2637M Datasheet(PDF) 14 Page - National Semiconductor (TI) |
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LM2637M Datasheet(HTML) 14 Page - National Semiconductor (TI) |
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14 / 17 page ![]() Applications Information (Continued) case of desktop PC applications, those ratings seem some- what conservative. A rule-of-thumb is increase the 105˚C rat- ing by 70% for desktop PC applications. The input RMS ripple current value can be determined by the following equation: (14) and the power loss in each input capacitor is: (15) In the case of 333 MHz Pentium II power supply, the maxi- mum output current is around 14A. Under the worst case when duty cycle is 50%, the maximum input capacitor RMS ripple current is half of output current, i.e., 7A. Therefore three Sanyo 16MV820GX capacitors are necessary under room temperature (they are rated 1.45A at 105˚C). The maximum ESR of those capacitors is 44 m Ω. So the maxi- mum power loss in each of them is less than (7A) 2 x44 m Ω/32 = 0.24W. Note that the power loss in each capacitor is inversely proportional to the square of the total number of capacitors, which means the power loss in each capacitor quickly drops when the number of capacitors increases. Linear Section — For applications where there is a load tran- sient requirement such as that the GTL+ supply, low ESR ca- pacitors should be considered. Make sure that the total ESR multiplied by the maximum load current is smaller than half the output voltage regulation window. The output voltage regulation window should exclude the tolerance of LM2637. For example, for a 3.3V to 1.5V, 2A design, the initial regula- tion window is ±9%. Assume the tolerance of the LM2637 plus margin is ±2%, then the effective window left is ±7% or ±105 mV. Therefore the ESR should be less than 105 mV ÷ 2A = 52 m Ω. A Sanyo 6MV1200DX is sufficient. For applica- tions where the load is static and for control bandwidth and stability issue, refer to the guidelines in the control loop com- pensation section. Inductor Selection Output Inductor. The size of the output inductor is deter- mined by a number of parameters. Basically the larger the inductor, the smaller the output ripple voltage, but the slower the converter’s response speed during a load transient. On the other hand, a smaller inductor requires higher switching frequency to maintain the same level of output ripple, and probably results in a lossier converter, but has less inertia re- sponding to load transient. In the case of MPU core power supply, fast recovery of the load voltage from transient win- dow back to the steady state window is important. That limits the highest inductance value that can be used. The lowest inductance value is limited by the highest switching fre- quency that can be practically employed. As the switching frequency increases, the switching loss in the FETs tends to increase, resulting in lower overall efficiency and larger heat sinks. A good switching frequency is probably a frequency under which the FET conduction loss is much higher than the switching loss because the cost of the FET is directly re- lated to its r DS_ON. The inductor size can be determined by the following equation: (16) where V o_rip is the peak-peak output ripple voltage, f is the switching frequency. For commonly used low r DS_ON FET’s, a reasonable switching frequency is 300 kHz. Assume a peak-peak output ripple voltage is 18 mV, the total output ca- pacitor ESR is 9 m Ω, the input voltage is 5V, and output volt- age is 2.8V, then the inductance value according to the above equation will be 2 µH. The highest slew rate of the in- ductor current when the load changes from no load to full load can be determined as follows: (17) where D MAX is the maximum allowed duty cycle, which is around 0.95 for LM2637. For a load transient from 0A to 14A, the highest current slew rate of the inductor, according to the above equation, is 0.97 A/µs, and therefore the shortest pos- sible total recovery time is 14A/(0.97 A/µs) = 14.5 µs. Notice that output voltage starts to recover whenever the inductor starts to supply current. The highest slew rate of the inductor current when the load changes from full load to no load can be determined from the same equation but use D MIN instead of DMAX. Since the D MIN of LM2637 is at 0%, the slew rate is therefore −1.4 A/µs. So the approximate total recovery time will be 14A/(1.4 A/µs) = 10 µs. Often times the power supply designer may have to use a custom-made inductor for best performance/price ratio. Mi- crometals offers cost effective iron powder cores that are widely adopted by motherboard supplies and OEMs. One important rule when designing an iron power inductor is never saturate the core or else it will exhibit extremely poor dynamic performance. Useful inductor design tools can also be found on their web page, www.micrometals.com. The user of LM2637 can also contact National for a custom-made inductor. Alternatively the designer may use an open core inductor, which is lower cost due to its ease of mass production. How- ever, the open magnetic field may cause some noise prob- lems to nearby circuitry and may cause EMI issues. How- ever, no negative reports have been heard so far. Coilcraft (www.coilcraft.com) offers a wide range of open core in- ductors. Custom-made parts are also possible. Other than low cost, the advantages of open core inductors are less board space and superior dynamic performance. Input Inductor. The input inductor is for limiting the input current slew rate during a load transient and normal opera- tion. In the case that low ESR aluminum electrolytic capaci- tors are used for the input capacitor bank, input capacitor voltage change due to capacitor charging/discharging is usu- ally negligible for the first 20 µs. ESR is by far the dominant factor in determining the amount of capacitor voltage undershoot/overshoot during a fast load transient. So the worst case is when the load changes between no load and full load. Under that condition the input inductor sees the highest voltage change across the input capacitors. Assume the input capacitor bank consists of three 16MV820GX, i.e., a total ESR of 15 m Ω. Whenever there is a sudden load change, the change in input current has to be initially sup- ported by the input capacitor bank instead of the input induc- tor. So for a fast load-swing between 0A and 14A, the voltage change seen by the input inductor is a ramp from 0V to a ∆V or vice versa, whereas ∆V = 14A x15mΩ = 210 mV. So this situation is just as bad as operating under heaviest load. Use the following equation to determine the minimum inductance value: www.national.com 14 |
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