408- 8910

Hydraulic Crimping Head 1673672- 1

3

of 6

Rev B

Tyco Electronics Corporation

Figure 5

ACCEPT

REJECT

Crimps centered. Crimps may be off center BUT NOT

OFF END OF WIRE BARREL.

1

AWG wire size being used matches wire range stamped

on terminal or splice and tool.

2

Wire insulation does not enter wire barrel.

3

Conductor is visible through inspection hole of butt splice.

Conductor is flush with or extends slightly beyond end of

terminal wire barrel.

4

On parallel splices, conductor ends must be flush with or

extend slightly beyond end of barrel.

5

No nicked or missing conductor strands.

6

Crimped off end of splice or terminal wire barrel.

1

AWG wire size being used does not match wire range

stamped on terminal or splice and tool.

2

Wire insulation entered barrel of terminal or splice.

3

Conductor not inserted far enough in terminal or splice.

End of conductor must be visible through inspection hole

of butt splices, and be flush with or extend beyond end of

terminal wire barrel or parallel splice.

4

Excessive “flash” on terminal or splice indicates wrong

wire, splice, terminal or tooling combination was used, or

damaged dies.

5

Nicked or missing conductor strands.

6

Terminal

Parallel Splice

Butt Splice

1

4

2

3

6

1

5

6

3

1

4

3

6

2

Wire Range Stamped

Under Tongue

Wire Range

Stamped Here

3

6

1

4

2

4

1

6

3

4

4

1

5

2

6

3

Wire Range Stamped

Under Tongue

Wire Range

Stamped Here

If SOLISTRAND terminal or splice sticks in the die after crimping, apply a rocking motion to remove it from the die.

NOTE

i