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BP7B-LS Datasheet(PDF) 4 Page - Powerex Power Semiconductors

Part # BP7B-LS
Description  BP7B ??L-Series IPM Interface Circuit Reference Design
PDF  6 Pages
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Manufacturer  POWEREX [Powerex Power Semiconductors]
Direct Link  http://www.pwrx.com
Logo POWEREX - Powerex Power Semiconductors

BP7B-LS Datasheet(HTML) 4 Page - Powerex Power Semiconductors

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4
transistor turns on and its collector pulls the fault feedback
line low to indicate a fault. If any of the IPM’s four fault
output signals become active; pin 39 of the VLA606-01R
will be pulled low. Slow optos are used because they offer
the advantages of lower cost and higher current transfer
ratios.
High speed is not necessary because the IPM
disables a faulted device and produces a fault signal for a
minimum of 1ms. The BP7B also includes an LED in series
with each fault output (LED1-LED4) to provide a quick
visual indication when the IPM’s fault signal is active. This
was included for trouble shooting purposes only so it can
be replaced by a jumper without affecting the operation of
the interface circuit.
Isolated control power for the IPM is supplied by
Powerex isolated DC to DC converters (IC3, IC4, IC5, IC6)
as described above. Each power supply is decoupled at
the IPM’s pins with a low impedance electrolytic capacitor
(C1-C4).
These capacitors must be low impedance/high
ripple current types because they are required to supply the
high current gate drive pulses to the IPM’s internal gate
driving circuits.
The DC to DC converters are powered
from a single 24VDC supply connected at CN3.
The
24VDC supply is decoupled by the electrolytic capacitor C5
to maintain a stable well filtered source for the DC to DC
converters. The current draw on the 24V supply will range
from about 75mA to 200mA depending on the module
being driven and switching frequency. For a more accurate
estimate it is necessary to use the IPM’s circuit current (ID)
versus fC characteristic to obtain the current required by the
IPM being used.
The IPM current draw can then be
adjusted
using
the
DC
to
DC
converter
efficiency
specification to arrive at the current draw on the 24V
supply.
Refer to the general IPM application notes for
detailed information.
A power indicator consisting of an
LED (LED5) in series with current limiting resistor (R4) is
provided to show that the 24VDC supply is present.
Figure 5: Interface Circuit PCB layout
Table 2: BP7B Reference Design Component Selection
Designation
Characteristic
Description
R1
4.7K
Ω, 0.25W
Brake input pull-up
R2
180
Ω, 0.25W
Input current limiter (15mA@VL=5V)
R3
4.7K
Ω, 0.25W
Fault signal pull-up
R4
1.8K
Ω, 0.25W
Power Indicator Current limiter
C1, C2, C3
39
μF, 35V, 105C, Low imp.
Control power decoupling capacitor
C4
150
μF, 35V, 105C, Low imp.
Control power decoupling capacitor
C5
560
μF, 50V, 105C, Low imp.
DC to DC input decoupling capacitor
LED1, LED2, LED3, LED4
Super bright red LED
Fault indicator LED
LED5
Super bright green LED
Control power LED
IC1
Slow Opto coupler NEC PS2501
Brake signal isolator
J1
2 position 0.1” right angle single row header
24VDC Control power connector
J2
10 position 0.1” right angle single row header
Control signal connector
J3
2mm single row bottom entry header receptacle
IPM connector Hirose DF10-31S-2DSA
IC2
Powerex VLA606-01R
Control and Fault signal isolator
IC3, IC4, IC5
Powerex VLA106-24151
High side isolated DC/DC converter
IC6
Powerex VLA106-24151 or VLA106-24154
Low side isolated DC/DC converter
GND
J2
Br
FOUPVP WP
UNVN WN+VL
FO
WN
VN
UN
BR
VN1
VNC
VWP1
WP
WFO
VWPC
VVP1
VP
VFO
VVPC
VUP1
UP
UFO
VUPC
J3
J1
- +
Figure 4: BP7B External Connections



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