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BP7B-LS Datasheet(PDF) 4 Page - Powerex Power Semiconductors |
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BP7B-LS Datasheet(HTML) 4 Page - Powerex Power Semiconductors |
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4 / 6 page ![]() 4 transistor turns on and its collector pulls the fault feedback line low to indicate a fault. If any of the IPM’s four fault output signals become active; pin 39 of the VLA606-01R will be pulled low. Slow optos are used because they offer the advantages of lower cost and higher current transfer ratios. High speed is not necessary because the IPM disables a faulted device and produces a fault signal for a minimum of 1ms. The BP7B also includes an LED in series with each fault output (LED1-LED4) to provide a quick visual indication when the IPM’s fault signal is active. This was included for trouble shooting purposes only so it can be replaced by a jumper without affecting the operation of the interface circuit. Isolated control power for the IPM is supplied by Powerex isolated DC to DC converters (IC3, IC4, IC5, IC6) as described above. Each power supply is decoupled at the IPM’s pins with a low impedance electrolytic capacitor (C1-C4). These capacitors must be low impedance/high ripple current types because they are required to supply the high current gate drive pulses to the IPM’s internal gate driving circuits. The DC to DC converters are powered from a single 24VDC supply connected at CN3. The 24VDC supply is decoupled by the electrolytic capacitor C5 to maintain a stable well filtered source for the DC to DC converters. The current draw on the 24V supply will range from about 75mA to 200mA depending on the module being driven and switching frequency. For a more accurate estimate it is necessary to use the IPM’s circuit current (ID) versus fC characteristic to obtain the current required by the IPM being used. The IPM current draw can then be adjusted using the DC to DC converter efficiency specification to arrive at the current draw on the 24V supply. Refer to the general IPM application notes for detailed information. A power indicator consisting of an LED (LED5) in series with current limiting resistor (R4) is provided to show that the 24VDC supply is present. Figure 5: Interface Circuit PCB layout Table 2: BP7B Reference Design Component Selection Designation Characteristic Description R1 4.7K Ω, 0.25W Brake input pull-up R2 180 Ω, 0.25W Input current limiter (15mA@VL=5V) R3 4.7K Ω, 0.25W Fault signal pull-up R4 1.8K Ω, 0.25W Power Indicator Current limiter C1, C2, C3 39 μF, 35V, 105C, Low imp. Control power decoupling capacitor C4 150 μF, 35V, 105C, Low imp. Control power decoupling capacitor C5 560 μF, 50V, 105C, Low imp. DC to DC input decoupling capacitor LED1, LED2, LED3, LED4 Super bright red LED Fault indicator LED LED5 Super bright green LED Control power LED IC1 Slow Opto coupler NEC PS2501 Brake signal isolator J1 2 position 0.1” right angle single row header 24VDC Control power connector J2 10 position 0.1” right angle single row header Control signal connector J3 2mm single row bottom entry header receptacle IPM connector Hirose DF10-31S-2DSA IC2 Powerex VLA606-01R Control and Fault signal isolator IC3, IC4, IC5 Powerex VLA106-24151 High side isolated DC/DC converter IC6 Powerex VLA106-24151 or VLA106-24154 Low side isolated DC/DC converter GND J2 Br FOUPVP WP UNVN WN+VL FO WN VN UN BR VN1 VNC VWP1 WP WFO VWPC VVP1 VP VFO VVPC VUP1 UP UFO VUPC J3 J1 - + Figure 4: BP7B External Connections |
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