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LM27262 Datasheet(PDF) 17 Page - National Semiconductor (TI) |
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LM27262 Datasheet(HTML) 17 Page - National Semiconductor (TI) |
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17 / 22 page ![]() Component Selection (Continued) Since VRD-10 designs must support large load transients while maintaining very tight output regulation, a good place to start the design is the output capacitors. OUTPUT CAPACITOR SELECTION For designs that will be subjected to large load current transients, the output capacitor array is probably the best place to start. It is assumed that the full amplitude of the load current step will be drawn from the output capacitors for a short time. As such, there will be a significant droop in the output voltage that’s a function of the step size and the output capacitor’s impedance. The output voltage step will have three basic components. The first is a more or less vertical edge equal to the ESR (Equivalent Series Resis- tance) of the output caps multiplied by the load step ampli- tude or ∆I x ESR. There’s also a component equal to the ESL (Equivalent Series Inductance) multiplied by the rate of change of the load current, ( ∆I/∆t) x ESL. The ESL induced spike is usually small in value and short lived, assuming a clean board layout with good high frequency decoupling, and can usually be ignored. In sizing the output capacitors, a good starting point is to assume that the ESR step will be 20% to 50% of the allotted transient voltage spec. The low end of the range will apply to ceramic capacitors and the high end of the range to tantalum or aluminum electrolytic devices. The remainder of the tolerance can be allocated to the output capacitor’s droop voltage. The droop rate, ∆V/∆t, is equal to I STEP/COUT, where Istep is the amplitude of the load transient. The total droop amplitude is equal to ∆V/∆t multiplied by the time it takes for the regulator to get the output voltage slewing in the opposite direction. See Figure 5 for details. In a design with voltage positioning, the ideal ESR of the output capacitor array should be less than or equal to the load line slope. So for a VRD-10 design we should assume 1.5m Ω for the output capacitor ESR. In a four-phase design, it’s likely that the latency prior to getting a high-side switch turned on is approximately 1/4 of a full cycle. An estimate of about twice that, or around 1.5µs, is a good place to start for making the droop calculation. As an example, assume a 50 amp load step and a tolerance of 85mV with high performance polymer capacitors: Using a 390µF, 5m Ω capacitor, the design requires a minimum of 4 in parallel to meet the ESR estimate. The droop in 1.5µs would be: Droop = 1.5µs x 50A/1560µF = 48mV Add this to the 75mV ESR droop and we can see the spec is not met. Therefore several additional capacitors must be added. Rerunning the numbers with 6 capacitors we get: Droop = 1.5µs x 50A/2340µF = 32mV Plus an ESR step of 50A x 0.833m Ω + 32mV = 73.6mV In general, it will be necessary to add high frequency decou- pling as well as the bulk capacitance calculated above. An array of at least 20, 22µF, 1206 case ceramics is recom- mended. They should be as close to the CPU as possible. With the output capacitors chosen, an upper bound can be established for the inductor value: L < C OUT x(VIN (MIN) -VOUT(MAX)) x ESR / ∆I OUT This value inductor should be installed in each phase. Larger inductor values will result in a delay in the output voltage recovery to a load step. Smaller values will store less energy (lower cost) but will increase the output ripple. Since the peak switch currents will also be higher, the efficiency is likely to suffer somewhat with smaller inductors. Assuming a minimum input voltage of 12V and 1.5V out with a 50A load step and the capacitors selected above, L < 2340µF x (12V- 1.5V) x 0.833 m Ω/50A L < 0.41 µH Something around 0.5µH will be the closest standard value and should prove adequate. Since this value is slightly greater than desired, dynamic performance will suffer slightly. If this value will yield excessive ripple current at maximum input voltage (greater than about 40% of the single phase DC current), then a larger inductor should be considered and therefore, optimal dynamic performance will not be obtained. The tradeoff is typically efficiency vs. dynamic performance. During a load-off transition, the extra energy stored in the inductors will end up in the output capacitors. This magnetic energy, LI 2/2, will be stored in the output capacitors as CV 2/2. The energy already in the output capacitor prior to the transient, and that left in the inductor after the event, must also be accounted for. Therefore: V MAX = [(n x L/C) x ((IMAX/n) 2–(I MIN/n) 2)+V init 2]1/2 Where V MAX is the peak output voltage, n is the number of phases, I MAX is the high load current , IMIN is the low load current, C is the output capacitance, L is the per phase inductor value, and V init is the output voltage prior to the load dump. From our example assuming a 70A max load and a 50A step: V MAX = (4 x 0.50µH x ((70A / 4) 2 – 20/4)2) / 2340µF + 1.4452) 1/2 20083425 FIGURE 5. Output Transient Response 20083426 FIGURE 6. Normalized Pk-Pk Output Ripple As A Function Of Duty Factor and Number Of Phases www.national.com 17 |
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