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LM2633 Datasheet(PDF) 28 Page - National Semiconductor (TI) |
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LM2633 Datasheet(HTML) 28 Page - National Semiconductor (TI) |
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28 / 40 page ![]() Output Inductor Selection (Continued) be a good idea to adjust the inductance value so that a requirement of 3.2 capacitors can be reduced to 3 capaci- tors. Inductor ripple current is often the criterion for selecting an output inductor. However, in the CPU core or GTL bus application, it is usually of lower priority. That is partly be- cause the stringent output ripple voltage requirement auto- matically limits the inductor ripple current level. It is never- theless a good idea to double check the ripple current. The equation is: (13) where min(V in_max, 17V) means the smaller of Vin_max and 17V. What is more important is the ripple content, which is defined by I rip_max /Iload_max. Generally speaking, a ripple content of less than 50% is ok. Too high a ripple content will cause too much loss in the inductor. Example: V in_max = 21V, Vn = 1.6V, f = 250kHz, L = 1.7µH. If the maximum load current is 14A, then the ripple content is 4.3A / 14A = 30%. When choosing the inductor, the saturation current should be higher than the maximum peak inductor current. The RMS current rating should be higher than the maximum load current. MOSFET Selection Bottom FET Selection During normal operations, the bottom FET is turned on and off at almost zero voltage. So only conduction loss is present in the bottom FET. The bottom FET power loss peaks at the maximum input voltage and load current. The most important parameter when choosing the bottom FET is the on resis- tance. The less the on resistance, the less the power loss. The equation for the maximum allowed on resistance at room temperature for a given FET package, is: (14) where T j_max is the maximum allowed junction temperature in the FET, T a_max is the maximum ambient temperature, Rθja is the junction-to-ambient thermal resistance of the FET, and TC is the temperature coefficient of the on resistance which is typically 4000ppm/˚C. If the calculated on resistance is smaller than the lowest value available, multiple FETs can be used in parallel. If the design criterion is to use the highest-R ds FET, then the R ds_max of each FET can be increased due to reduced current. In the case of two FETs in parallel, multiply the calculated on resistance by 4 to obtain the on resistance for each FET. In the case of three FETs, that number is 9. Since efficiency is very important in a mobile PC, having the lowest on resistance is usually more important than fully utilizing the thermal capacity of the package. So it is probably better to find the lowest-R ds FET first, and then determine how many are needed. Example: T j_max = 100˚C, Ta_max = 60˚C, R θja = 60˚C/W, V in_max = 21V, Vn = 1.6V, and Iload_max = 10A. If the lowest-on-resistance FET has a R ds_max of 10mΩ, then two can be used in parallel. The temperature rise on each FET will not go to T j_max because each FET is now dissipat- ing only half of the total power. Alternatively, two 22m Ω FETs can be used in parallel, with each FET reaching T j_max. This may lower the FET cost, but will double the bottom switch power loss. Top FET Selection The top FET has two types of power losses - the switching loss and the conduction loss. The switching loss mainly consists of the cross-over loss and the bottom diode reverse recovery loss. It is rather difficult to estimate the switching loss. A general starting point is to allot 60% of the top FET thermal capacity to switching loss. The best way to find out is still to test it on bench. The equation for calculating the on resistance of the top FET is thus: (15) where T j_max is the maximum allowed junction temperature in the FET, T a_max is the maximum ambient temperature, Rθja is the junction-to-ambient thermal resistance of the FET, and TC is the temperature coefficient of the on resistance which is typically 4000ppm/˚C. Example: T j_max = 100˚C, Ta_max = 60˚, R θja = 60˚C/W, V in_min = 14V, Vn = 1.6V, and Iload_max = 10A. Since the switching loss usually increases with bigger FETs, choosing a top FET with a much smaller on resistance sometimes may not yield noticeable lower temperature rise and better efficiency. It is recommended that the peak value of the V ds of the top FET does not exceed 200 mV when the top FET conducts, otherwise the COMPx pin voltage may reach its high clamp value (2V) and cause loss of regulation. www.national.com 28 |
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