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HF900GPR Datasheet(PDF) 16 Page - Monolithic Power Systems

Part # HF900GPR
Description  900V Offline Switching Regulator
PDF  25 Pages
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Manufacturer  MPS [Monolithic Power Systems]
Direct Link  http://www.monolithicpower.com
Logo MPS - Monolithic Power Systems

HF900GPR Datasheet(HTML) 16 Page - Monolithic Power Systems

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HF900 – 900V OFFLINE SWITCHING REGULATOR
HF900 Rev. 1.0
www.MonolithicPower.com
16
8/4/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
APPLICATION INFORMATION
Selecting the Input Capacitor
The bulk capacitors of the rectifier bridge filter the
rectified AC input, which supplies the DC input
voltage for the converter. Figure 6 shows the
typical DC bus voltage waveform of a full-bridge
rectifier.
Vin
t
DC input voltage
VDC(max)
AC input voltage
VDC(min)
0
VAC
t1
Figure 6: Input Voltage Waveform
When the full-bridge rectifier is used, usually the
input capacitor is set at 2μF/W for the universal
input condition (85~265VAC). For high-voltage
input (>185VAC) application, cut the capacitor
values in half. The input power (Pin) is estimated
with Equation (3):
OO
in
VI
P
×
=
η
(3)
Where VO is the output voltage, IO is the rated
output current, and
η is the estimated efficiency.
Generally, η is between 0.75 and 0.85 depending
on the input range and output application.
From the waveform in Figure 6, the AC input
voltage (VAC) and the DC input voltage (VDC) are
calculated using Equation (4):
2
in
DC
AC
AC
in
2P
V(V ,t)
2 V
t
C
×
=×
−
×
(4)
VAC starts to charge the input capacitor when the
DC bus voltage reaches the minimum value
(VDC = VAC, approximately). t1 can be calculated
using Equation (5):
DC(min)
DC
AC(min)
VV (V
,t1)
=
(5)
Very low DC input voltage can cause a thermal
problem in a full load. It is recommended that the
minimum DC voltage is higher than 70V.
Otherwise the input capacitor value should be
increased.
As a 900V offline regulator, the HF900 suits very
high-voltage input applications. General input
capacitors with 400V voltage ratings cannot
satisfy the safety requirement. Thus, stack
capacitors can be used in very high input voltage
applications such as a 420VAC input (see Figure
7).
R2
R3
R4
R1
C2
D1
D2
D3
D4
C1
85~420VAC
Bus voltage
Figure 7: Input Stack Capacitor Circuit
C1 and C2 endure half of the input DC voltage
rating, respectively. R1 to R4 should use the
same value resistor to equalize the C1 and C2
voltage stress. It is recommended to use a 1206
package for R1 to R4 to satisfy the safety
requirement. Also, the R1 to R4 values should be
large enough for energy saving. For example, the
total value of R1 to R4 is 20MΩ, which consumes
about 18mW in 600VDC bus voltage.
Primary-Side Inductor Design (Lm)
Normally, the converter is designed to operate in
CCM with low input voltage. CCM is needed to
satisfy the output energy requirement for the
universal input condition. With a built-in slope
compensation function, the HF900 supports CCM
when the duty cycle exceeds 50%. Set the ratio
(KP) of the primary inductor ripple current
amplitude vs. the peak current value to 0 < KP ≤ 1,
where KP = 1 for DCM. Figure 8 shows the
relevant waveforms. A larger inductor leads to a
smaller KP, which reduces RMS current but
increases
the
transformer
size.
For
5W
application, an optimal KP value is between 0.8



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