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INN3166C Datasheet(PDF) 4 Page - Power Integrations, Inc.

Part # INN3166C
Description  Off-Line CV/CC QR Flyback Switcher IC with Integrated Primary Switch, Synchronous Rectification and FluxLink Feedback. For Applications up to 65 W
PDF  33 Pages
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Manufacturer  POWERINT [Power Integrations, Inc.]
Direct Link  http://www.powerint.com
Logo POWERINT - Power Integrations, Inc.

INN3166C Datasheet(HTML) 4 Page - Power Integrations, Inc.

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Rev. J 11/22
4
InnoSwitch3-CE
www.power.com
Primary Controller
InnoSwitch3-CE has variable frequency QR controller plus CCM/CrM/
DCM operation for enhanced efficiency and extended output power
capability.
PRIMARY BYPASS Pin Regulator
The PRIMARY BYPASS pin has an internal regulator that charges the
PRIMARY BYPASS pin capacitor to V
BPP by drawing current from the
DRAIN pin whenever the power switch is off. The PRIMARY BYPASS
pin is the internal supply voltage node. When the power switch is on,
the device operates from the energy stored in the PRIMARY BYPASS
pin capacitor.
In addition, a shunt regulator clamps the PRIMARY BYPASS pin
voltage to V
SHUNT when current is provided to the PRIMARY BYPASS
pin through an external resistor. This allows the InnoSwitch3-CE to
be powered externally through a bias winding, decreasing the no-load
consumption to less than 30 mW in a 5 V output design.
Primary Bypass ILIM Programming
InnoSwitch3-CE ICs allows the user to adjust current limit (ILIM)
settings through the selection of the PRIMARY BYPASS pin capacitor
value. A ceramic capacitor can be used.
There are 2 selectable capacitor sizes - 0.47 mF and 4.7 mF for setting
standard and increased ILIM settings respectively.
Primary Bypass Undervoltage Threshold
The PRIMARY BYPASS pin undervoltage circuitry disables the power
switch when the PRIMARY BYPASS pin voltage drops below ~4.5 V
(V
BPP - VBP(H)) in steady-state operation. Once the PRIMARY BYPASS
pin voltage falls below this threshold, it must rise to V
SHUNT to
re-enable turn-on of the power switch.
Primary Bypass Output Overvoltage Function
The PRIMARY BYPASS pin has latching/auto-restart OV protection
feature depending on H code. A Zener diode in parallel with the
resistor in series with the PRIMARY BYPASS pin capacitor is typically
used to detect an overvoltage on the primary bias winding and
activate the protection mechanism. In the event that the current into
the PRIMARY BYPASS pin exceeds ISD, the device will latch-off or
disable the power switch switching for a time t
AR(OFF), after which time
the controller will restart and attempt to return to regulation (see
Secondary Fault Response in the Feature Code Addenda).
VOUT OV protection is also included as an integrated feature on the
secondary controller (see Output Voltage Protection).
Over-Temperature Protection
The thermal shutdown circuitry senses the primary switch die
temperature. The threshold is set to T
SD with either a hysteretic or
latch-off response depending on H code.
Hysteretic response: If the die temperature rises above the threshold,
the power switch is disabled and remains disabled until the die
temperature falls by T
SD(H) at which point switching is re-enabled. A
large amount of hysteresis is provided to prevent over-heating of the
PCB due to a continuous fault condition.
Latch-off response: If the die temperature rises above the threshold
the power switch is disabled. The latching condition is reset by
bringing the PRIMARY BYPASS pin below V
BPP(RESET) or by going below
the UNDER/OVER INPUT VOLTAGE pin UV (I
UV-) threshold.
Current Limit Operation
The primary-side controller has a current limit threshold ramp that is
linearly decreasing to the time from the end of the previous primary
switching cycle (i.e. from the time the primary switch turns off at the
end of a switching cycle).
This characteristic produces a primary current limit that increases as
the switching frequency (load) increases (Figure 6).
This algorithm enables the most efficient use of the primary switch
with the benefit that this algorithm responds to digital feedback
information immediately when a feedback switching cycle request is
received.
At high load, switching cycles have a maximum current approaching
100% I
LIM. This gradually reduces to 30% of the full current limit as
load decreases. Once 30% current limit is reached, there is no
further reduction in current limit (since this is low enough to avoid
audible noise). The time between switching cycles will continue to
increase as load reduces.
Jitter
The normalized current limit is modulated between 100% and 95%
at a modulation frequency of f
M. This results in a frequency jitter of
~7 kHz with average frequency of ~100 kHz.
Auto-Restart
In the event a fault condition occurs (such as an output overload,
output short-circuit, or external component/pin fault), the
InnoSwitch3-CE enters auto-restart (AR) or latches off. The latching
condition is reset by bringing the PRIMARY BYPASS pin below ~3 V or
by going below the UNDER/OVER INPUT VOLTAGE pin UV (I
UV-)
threshold.
In auto-restart, switching of the power switch is disabled for t
AR(OFF).
There are 2 ways to enter auto-restart:
1. Continuous secondary requests at above the overload detection
frequency f
OVL (~110 kHz) for longer than 82 ms (tAR).
2. No requests for switching cycles from the secondary for >t
AR(SK).
The second is included to ensure that if communication is lost, the
primary tries to restart. Although this should never be the case in
normal operation, it can be useful when system ESD events (for
example) causes a loss of communication due to noise disturbing the
secondary controller. The issue is resolved when the primary restarts
after an auto-restart off-time.
Figure 6. Normalized Primary Current vs. Frequency.
30
40
50
60
70
90
100
80
Steady-State Switching Frequency (kHz)
1.05
0.8
0.75
0.85
0.9
0.95
1.0



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