408-2281

Crimping Die Assemblies for COPALUM Sealed Terminals and Splices

7 of 9

Rev W

Tyco Electronics Corporation

Suggested Plug Gage Design Wire Barrel Crimping Chamber

R

GO Dim. B

NO-GO Dim. B

Die Closure

Configuration

Inspection of Wire Barrel Crimping Chamber

Dies are Bottomed but

Not Under Pressure

GO" Gage Element Must Pass

Completely Through Crimping Chamber

NO-GO" Gage Element May Enter

Partially, but Must Not Pass Completely

Through Crimping Chamber

25.4 [1.00] Min. Typ

C

Plug Gage

DIE

GAGE ELEMENT DIM. B

DIM C

R" (Radius)

ASSEMBLY

GO

NO-GO

DIM. C

()

(Max)

7.518-7.526 [.2960-.2963]

7.769-7.772 [.3059-.3060]

9.91 [.390]

7.62 [.300]

2.870-2.877 [.1130-.1133]

3.045-3.048 [.1199-.1200]

6.35 [.250]

3.16 [.125]

3.200-3.208 [.1260-.1263]

3.375-3.378 [.1329-.1330]

6.35 [.250]

3.556 [.140]

68008-1

3.937-3.944 [.1550-.1553]

4.112-4.114 [.1619-.1620]

6.35 [.250]

4.34 [.171]

5.003-5.011 [.1970-.1973]

5.179-5.181 [.2039-.2040]

9.91 [.390]

5.54 [.218]

6.197-6.205 [.2440-.2443]

6.372-6.375 [.2509-.2510]

9.91 [.390]

6.73 [.265]

6.579-6.586 [.2590-.2593]

6.754-6.756 [.2659-.2660]

9.91 [.390]

6.73 [.265]

7.924-7.932 [.3120-.3123]

8.100-8.102 [.3189-.3190]

9.91 [.390]

7.52 [.296]

9.550-9.558 [.3760-.3763]

9.802-9.804 [.3859-.3860]

9.91 [.390]

8.13 [.320]

10.922-10.930 [.4300-.4303]

11.097-11.100 [.4369-.4370]

9.91 [.390]

7.52 [.296]

1976441-1

7.924-7.932 [.3120-.3123]

8.100-8.102 [.3189-.3190]

9.91 [.390]

7.52 [.296]

1976442-1

7.518-7.526 [.2960-.2963]

7.769-7.772 [.3059-.3060]

9.91 [.390]

7.62 [.300]

1976443-1

9.550-9.558 [.3760-.3763]

9.802-9.804 [.3859-.3860]

9.91 [.390]

8.13 [.320]

Figure 6 (Cont’d)