408-2281

Crimping Die Assemblies for COPALUM Sealed Terminals and Splices

Rev W

2 of 9

Tyco Electronics Corporation

Wire Strip Length

Butt Splice (BS)

Ring-Tongue Terminal

(RT) Single Hole

B" Equals Wire Barrel

C" Equals Insulation Barrel

Blue Ink Ring

A"

D"

D"

C"

B"

C"

B"

Copper

Side

Transitional Butt

Splice (TS)

4 Layers of

Insulation

Aluminum

Side

C"

B"

C"

B"

Ring-Tongue Terminal

(RT) Two Hole

1 or 2 Layers

of Insulation

2 Layers of

Insulation

TERMINALS (RT)

BUTT

ALUMINUM WIRE

COPPER WIRE

STRIP LENGTH

DIE

SINGLE

HOLE

DOUBLE

HOLE

SPLICES

(BS)

(CMA)F

AWG

Y

(CMA)F

AWG

J

DIM. A

(Insulation)

DIM. D

(Conductor)

DIE

ASSEMBLY

HEAD

277147-[ ]

277156-[ ]

8.60

(16,564)

8

4.80

(9,354)

10

22.23

11.11

68006

277148-[ ] 55832-[ ]

277157-[ ]

14.60

(28,280)

6

8.80

(16,983)

8

22.23

12.70

68007

277149-[ ] 55833-[ ]

55834-[ ]s 277158-[ ]

21.90

(42,420)

4

13.80

(26,818)

6

25.40

[1]

17.45

68008

68008-1

1752787 1

277150-[ ] 55835-[ ]

55836-[ ]s 277159-[ ]

35.00

(67,872)

2

22.00

(42,615)

4

31.75

19.10

68009

1752787-1

1752877-1

277151-[ ] 55837-[ ]

55838-[ ]s 277160-[ ]

55.50

(107,464)

1/0

34.30

(66,500)

2

32.54

25.40

[1]

68010

227152 [ ] 55839-[]

277161 [ ]

71.30

2/0

53.90

1/0

34.93

25.40

314964-1

227152-[]

[]

55844-[ ]s 277161-[] (138,168)

2/0

(104,500)

1/0

[1]

68011-1

277153-[ ] 55840-[ ]

277162-[ ]

87.20

(168,872)

3/0

68.60

(133,000)

2/0

34.93

25.40

[1]

59877-1

1752787-1

55841-[ ]s

110.94

(214,928)

4/0

85.94

(166,500)

3/0

33.34

25.40

[1]

314948-1

1752787 1

TRANSITIONAL BUTT SPLICES (TS)

277163-[ ]

55.50

(107,464)

1/0

22.00

(42,615)

4

32.54

25.40

[1]

68010

277164-[ ]

21.90

(42,420)

4

8.80

(16,983)

8

25.40

[1]

17.45

68008-1

1752787-1

1752877 1

277165-[ ]

21.90

(42,420)

4

22.00

(42,615)

4

25.40

[1]

17.45

68008

68008-1

1752877-1

277168-[ ]

87.20

(168,872)

3/0

53.90

(104,500)

1/0

34.93

25.40

[1]

59877-1

1752787-1

F Circular Mill Area Y See MIL–W–7072 for Specific Wire Requirements

J See MIL–W–22759E for Specific Wire Requirements s High Temperature Silver Plated

Figure 2 (Cont’d)