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LM2597 Datasheet(PDF) 24 Page - National Semiconductor (TI) |
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LM2597 Datasheet(HTML) 24 Page - National Semiconductor (TI) |
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24 / 34 page ![]() Application Information (Continued) quick design component selection tables in Figure 1 and Figure 2 for typical capacitor values, voltage ratings, and manufacturers capacitor types. Electrolytic capacitors are not recommended for tempera- tures below −25˚C. The ESR rises dramatically at cold tem- peratures and typically rises 3X @ −25˚C and as much as 10X at −40˚C. See curve shown in Figure 18. Solid tantalum capacitors have a much better ESR spec for cold temperatures and are recommended for temperatures below −25˚C. CATCH DIODE Buck regulators require a diode to provide a return path for the inductor current when the switch turns off. This must be a fast diode and must be located close to the LM2594 using short leads and short printed circuit traces. Because of their very fast switching speed and low forward voltage drop, Schottky diodes provide the best performance, especially in low output voltage applications (5V and lower). Ultra-fast recovery, or High-Efficiency rectifiers are also a good choice, but some types with an abrupt turnoff charac- teristic may cause instability or EMI problems. Ultra-fast recovery diodes typically have reverse recovery times of 50 ns or less. Rectifiers such as the 1N4001 series are much too slow and should not be used. INDUCTOR SELECTION All switching regulators have two basic modes of operation; continuous and discontinuous. The difference between the two types relates to the inductor current, whether it is flowing continuously, or if it drops to zero for a period of time in the normal switching cycle. Each mode has distinctively different operating characteristics, which can affect the regulators performance and requirements. Most switcher designs will operate in the discontinuous mode when the load current is low. The LM2597 (or any of the Simple Switcher family) can be used for both continuous or discontinuous modes of opera- tion. In many cases the preferred mode of operation is the con- tinuous mode. It offers greater output power, lower peak switch, inductor and diode currents, and can have lower output ripple voltage. But it does require larger inductor values to keep the inductor current flowing continuously, especially at low output load currents and/or high input volt- ages. To simplify the inductor selection process, an inductor selec- tion guide (nomograph) was designed (see Figure 3 through Figure 6). This guide assumes that the regulator is operating in the continuous mode, and selects an inductor that will allow a peak-to-peak inductor ripple current to be a certain percentage of the maximum design load current. This peak-to-peak inductor ripple current percentage is not fixed, but is allowed to change as different design load currents are selected. (See Figure 19.) By allowing the percentage of inductor ripple current to increase for low load currents, the inductor value and size can be kept relatively low. When operating in the continuous mode, the inductor current waveform ranges from a triangular to a sawtooth type of waveform (depending on the input voltage), with the average value of this current waveform equal to the DC output load current. Inductors are available in different styles such as pot core, toroid, E-core, bobbin core, etc., as well as different core materials, such as ferrites and powdered iron. The least expensive, the bobbin, rod or stick core, consists of wire wrapped on a ferrite bobbin. This type of construction makes for a inexpensive inductor, but since the magnetic flux is not completely contained within the core, it generates more Electro-Magnetic Interference (EMl). This magnetic flux can induce voltages into nearby printed circuit traces, thus caus- ing problems with both the switching regulator operation and nearby sensitive circuitry, and can give incorrect scope read- ings because of induced voltages in the scope probe. Also see section on Open Core Inductors. The inductors listed in the selection chart include ferrite E-core construction for Schott, ferrite bobbin core for Renco and Coilcraft, and powdered iron toroid for Pulse Engineer- ing. Exceeding an inductor’s maximum current rating may cause the inductor to overheat because of the copper wire losses, or the core may saturate. If the inductor begins to saturate, the inductance decreases rapidly and the inductor begins to look mainly resistive (the DC resistance of the winding). This can cause the switch current to rise very rapidly and force the switch into a cycle-by-cycle current limit, thus reducing the DC output load current. This can also result in overheat- ing of the inductor and/or the LM2597. Different inductor types have different saturation characteristics, and this should be kept in mind when selecting an inductor. DS012440-37 FIGURE 18. Capacitor ESR Change vs Temperature DS012440-31 FIGURE 19. ( ∆I IND) Peak-to-Peak Inductor Ripple Current (as a Percentage of the Load Current) vs Load Current www.national.com 24 |
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