408-1311

Pneumatic Crimping Heads for Use with Pneumatic Tool 69015

Rev G

2 of 7

Tyco Electronics Corporation

Wire Barrel

Wire Barrel

Wire Barrel

Terminal

Butt Splice

Parallel Spice

Flag Terminal

Wire Barrel

Crimped

WIRE SIZE

CIRCULAR MIL

CRIMPING

WIRE STRIP LENGTH

WIRE SIZE

(AWG)

CIRCULAR MIL

AREA RANGE

CRIMPING

HEAD

TERMINAL

FLAG TERMINAL

BUTT SPLICE

PARALLEL

SPLICE

8

13 100 20 800

49956

8.33-9.12

[.328-.359]

10.31-11.13

[.406-.438]

10.31-11.13

[.406-.438]

8

13,100-20,800

48412

9.53-11.13

[.375-.438

6

20 800 33 100

48172

9.93-10.72

[.391-.422]

11.91-12.70

[.469-.500]

11.13-11.91

[.438-.469]

6

20,800-33,100

48413

12.70-14.30

[.500-.563]

4

33 100 52 600

48173

11.13-11.91

[.438-.469]

13.49-14.30

[.531-.563]

13.49-14.30

[.531-.563]

4

33,100-52,600

48414

13.89-15.47

[.547-.609]

2

52 600 83 700

48174

12.70-13.49

[.500-.531]

15.09-19.05

[.594-.750]

16.66-17.48

[.656-.688]

2

52,600-83,700

48415

17.07-18.64

[.672-.734]

1/0

83 700 119 500

48183H

19.05-19.84

[.750-.781]

17.48-18.26

[.688-.719]

19.05-19.84

[.750-.781]

1/0

83,700-119,500

48416H

22.23-23.83

[.875-.938]

Figure 2

H Requires minimum air pressure of 655 kPa [95 psi]

2. Place the wire barrel in the crimping jaws as

shown in Figure 3 for terminals and Figure 4 for

splices. Position butt splice so that the inspection

window faces the top of the head. Position flag

terminal so that the tongue is held against the “flat”

of the crimping jaw just until the crimp is started.

Air pressure must be adjusted to a minimum of

655 kPa [95 psi] when crimping terminals or

splices onto wire size 1/0 AWG.

3. Hold the terminal or splice (with wire) in position

and press the thumb control to actuate the tool.

Hold the thumb control down until crimping stroke

is completed.

To avoid personal injury when actuating

pneumatic tool, exercise caution when holding

terminals or wires near crimping area.

4. Release thumb control, and remove crimped

terminal or splice.

5. For butt splices, position uncrimped half in

crimping jaws, and follow same procedure used to

crimp first half of splice.

CAUTION

!

DANGER