408-1311

Pneumatic Crimping Heads for Use with Pneumatic Tool 69015

Rev G

4 of 7

Tyco Electronics Corporation

Figure 5

Crimp centered on wire barrel. Crimp may be off

center BUT NOT OFF END OF WIRE BARREL.

Wire size being used matches wire size stamped on

terminal or splice and crimping head.

Wire insulation does not enter wire barrel.

Wire is visible through inspection window of butt splice.

Wire is flush with or extends slightly beyond end of

terminal wire barrel.

On parallel splices, bare wire ends must be flush with or

extend slightly beyond end of barrel.

Crimp off end of splice or terminal wire barrel.

Wire size being used does not match wire size

stamped on terminal or splice and crimping head.

Wire insulation entered wire barrel of terminal or splice.

CHECK FOR INCORRECT STRIP LENGTH.

Wire not inserted far enough into terminal or splice.

End of wire must be visible through inspection window

of butt splices, and be flush with or extend slightly

beyond end of terminal wire barrel or parallel splice.

Excessive flash" on terminal or splice indicates

wrong wire, terminal or splice, or tooling combination

was used.

Nicked or missing strands.

ACCEPT

REJECT

Terminal

Flag Terminal

Parallel

Splice

Butt Splice

Wire Range

Stamped Here

2

Wire Range

Stamped Here

2

4

1

3

1

4

3

1

3

5

1

3

3

4

2

Wire Range

Stamped Here

Wire Range

Stamped Here

2

4

1

4

1

4

2

Wire Range

Stamped Here

4

4

1

3

4

1

3

6

5

2

Wire Range

Stamped Here

1

2

3

4

1

2

3

4

6

5