408- 2353

Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts

3

of 12

Rev B

Tyco Electronics Corporation

2

1

Nest (Stationary Die)

Indenter (Moving Die)

Part Number,

Revision

Information

Ensure Terminal Dash Number Identifier

Stamped on Terminal Agrees with Crimp

Die Assembly Part Number and Wire

Size Prior to Crimping

HF--30 Pin Contact Assembly

HF--30 Socket

Contact Assembly

S

WIRE

SIZE

WIRE

TYPE--

STAMPED

WIRE AREA

NOMINAL

WIRE

CMA

WIRE STRIP

LENGTH

(mm)

S

CRIMPING

DIE

ASSY

S

TERMINAL

DASH NO.

IDENTIFIER

S

CRIMPING DIE

EMBOSSMENT

IDENTIFIER

CRIMPING

HEAD

TYPE--

CMA

MIN

MAX

ASSY.

IDENTIFIER

IDENTIFIER

HEAD

185

Alum

185

365,102

23.4

26.6

------z

--1

300

150

Copper

150

296,029

23.4

26.6

------z

--1

300

240

Alum

240

473,646

25.9

29.1

------z

--2

400

185

Copper

185

365,102

25.9

29.1

------z

--2

400

69082

300

Alum

300

592,058

29.7

32.9

68037--1zz

--3

600

69082

1752786--1

240

Copper

240

473,646

29.7

32.9

68037--1zz

--3

600

400

Alum

400

789,410

29.7

32.9

68037zz

--4

500

300

Copper

300

592,058

29.7

32.9

68037zz

--4

500

S

Ensure terminal dash number, crimp die assembly part number including its associated embossment identifier, and wire size stamped

product qualification approval.

Figure 2B

(For Crimping HF--30 Pin and Socket Contacts -- See Paragraph 3.5)

Figure 3 (cont’d)

Stationary Die

Center Wire

Barrel in Die

Moving Die

Endof WireMust beFlush

with or Extend Beyond End

of Wire Barrel

Top of Terminal

Tongue Faces

Moving Die

Detail A

COPALUM

Terminal

View Port Faces

Stationary Die

End of Splice

Flush with

Side of Die

End of Wire

Butts Against

Wire Stop

Detail B

COPALUM

Butt Splice