411-3236

Hand Crimping Tool 90035-3

Rev A

4 of 5

Tyco Electronics Corporation

Jaw Closure

Configuration

50.8 [2.00]

Min Typ

Suggested Plug Gage Design Wire Barrel Crimp Section

A

B

(NO-GO)

B

(GO)

4A

TOOL

JAWCLOSURE{ DIAMETER A

GAGE ELEMENT{{ DIAMETER B

TOOL

GO

NO-GO

GO

NO-GO

90035-3

2.350 [.0925]

2.477 [.0975]

2.350-2.357

[.0925-.0928]

2.474-2.477

[.0974-.0975]

Suggested Plug Gage Design Insulation Barrel Crimp Section

G (NO-GO)

W (Max)

GO

NO

GO

6.35 [.250] Typ

Jaw Closure

Configuration

G (GO)

F

4B

TOOL

JAWCLOSURE{ DIMENSION F

(Adjustment Pins in Position 1)

GAGE ELEMENT{{ DIMENSION G

DIMENSION

W(Width)

GO

NO-GO

GO

NO-GO

W(Width)

90035-3

0.762 [.0300]

1.27 [.0500]

0.762-0.77

[.0300-.0303]

1.267-1.27

[.0499-.0500]

3.05 [.120]

{ Jaw closure dimensions apply when wire or insulation barrel jaws are bottomed, but not under pressure.

{{ Material: Tool Steel

Figure 4

Figure 5

GO Element Must Pass

Completely Through Jaw Closure

NO-GO Element May Enter

Partially, But Must Not Pass

Completely Through Jaw Closure

Inspection of Wire Barrel Crimp Section

Inspection of Insulation Barrel Crimp Section

Jaws Bottomed But

Not Under Pressure

Insulation Crimp

Adjustment Pins in

Position 1 (Ref)

Wire Barrel

Crimp Section of

Crimping Chamber

Insulation Barrel

Crimp Section of

Crimping Chamber