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TFS757 Datasheet(PDF) 3 Page - Power Integrations, Inc. |
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TFS757 Datasheet(HTML) 3 Page - Power Integrations, Inc. |
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3 / 36 page ![]() Rev. E 04/15 3 TFS757-764HG www.power.com Description The HiperTFS device family members incorporate both a high-power two-switch-forward converter and a mid-power flyback (standby) converter into a single, low-profile eSIP™ power package. The single chip solution provides the controllers for the two-switch-forward and flyback converters, high- and low-side drivers, all three of the high-voltage power MOSFETs, and eliminates the converter’s need for costly external pulse transformers. The device is ideal for high power applications that require both a main power converter (two-switch forward) up to 414 W, and standby converter (flyback) up to 20 W. HiperTFS includes Power Integrations’ standard set of comprehen- sive protection features, such as integrated soft-start, fault and over-load protection, and hysteretic thermal shutdown. HiperTFS utilizes advanced power packaging technology that simplifies the complexity of two-switch forward layout, mounting and thermal management, while providing very high power capabilities in a single compact package. The devices operate over a wide input voltage range, and can be used following a power-factor correction stage such as HiperPFS. Two-switch-forward power converters are often selected for applications demanding cost-effective efficiency, fast transient response, and accurate tolerance to line voltage fluctuation. The two-switch-forward controller incorporated into HiperTFS devices improves on the classic topology by allowing operation considerably above 60% duty cycle. This improvement reduces RMS currents conduction losses, minimizes the size and cost of the bulk capacitor, and minimizes output diode voltage ratings. The advanced design also includes transformer flux reset control (saturation protection) and charge-recovery switching of the high-side MOSFET, which reduces switching losses. This combination of innovations yields an extremely efficient power supply with smaller MOSFETs, fewer passives and discrete components, and a lower-cost transformer. HiperTFS’s flyback standby controller and MOSFET solution is based on the highly popular TinySwitch™ technology used in billions of power converter ICs due to its simplicity of operation, light load efficiency, and rugged, reliable, performance. This flyback converter can provide up to 20 W of output power and the built in overload power compensation reduces component design margin. Product Highlights Protected Two-Switch Forward and Flyback Combination Solution • Incorporates three high-voltage power MOSFETs, main and standby controllers, and gate drivers • Level shift technology eliminates need for pulse transformer • Programmable line undervoltage (UV) detection prevents turn-off glitches • Programmable line overvoltage (OV) detection; latching and non-latching • Accurate hysteretic thermal shutdown (OTP) • Accurate selectable current limit (main and standby) • Fully integrated soft-start for minimum start-up stress • Simple fast AC reset • Reduced EMI • Synchronized 66 kHz forward and 132 kHz flyback converters • Frequency jitter • Eliminates up to 30 discrete components for higher reliability and lower cost Asymmetrical Two-Switch Forward Reduces Losses • Allows >50% duty cycle operation • Reduces primary side RMS currents and conduction losses • Minimizes the size and cost of the bulk capacitor • Allows reduced capacitance or longer hold-up time • Allows lower voltage output diodes • Transformer reset control • Prevents transformer saturation under all conditions • Extends duty cycle to satisfy AC cycle drop out ride through • Duty cycle soft-start with 115% current limit boost • Satisfies 2 ms ~ 20 ms start-up with large capacitance at output • Remote ON/OFF function • Voltage mode controller with current limit 20 W Flyback with Selectable Power Limit • TinySwitch-III based converter • Selectable power limit (10 W, 12.5 W, 15 W, or 20 W) • Built-in overload power compensation • Flat overload power vs. input voltage • Reduces component stress during overload conditions • Reduces required design margin for transformer and output diode • Output overvoltage (OV) protection with fast AC reset • Latching, non-latching, or auto-restart • Output short-circuit protection (SCP) with auto-restart • Output over-current protection (OCP) Advanced Package for High Power Applications • 434 W output power capability in a highly compact package • Up to 550 W peak • Simple clip mounting to heat sink • Can be directly connected to heat sink without insulation pad • Provides thermal impedance equivalent to a TO-220 • Heat slug connected to ground potential for low EMI • Staggered pin arrangement for simple routing of board traces and high-voltage creepage requirements • Single power package for two power converters reduces assembly costs layout size |
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