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LYT2004E/K Datasheet(PDF) 5 Page - Power Integrations, Inc. |
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LYT2004E/K Datasheet(HTML) 5 Page - Power Integrations, Inc. |
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5 / 18 page ![]() Rev. B 09/15 5 LYT2002-2005 www.power.com A pre-load resistor R10 was employed to discharge the output capacitor and extinguish the LED light immediately after turn-off. The resistor will also keep the output from rising higher than the permitted maximum output voltage (usually determined by the output capacitor voltage rating) when the load is disconnected. Output Regulation The LYTSwitch-2 family regulates the output using ON/OFF control in the constant voltage (CV) regulation region of the output characteris- tic and frequency control for the constant current (CC) region. The feedback resistors (R7 and R8) were selected using standard 1% resistors to center both the nominal output voltage and constant current regulation thresholds. Resistor R6 acts as filter to limit the voltage spike (caused by the coupling of the bias winding to the primary winding), improving regulation. Key Application Considerations Output Power Table The data sheet maximum output power table (Table 1) represents the maximum practical continuous output power that can be obtained under the following assumed conditions: 1. The minimum DC bus voltage is 100 V at 90 VAC input. The value of the input capacitance should be made large enough to meet this requirement for AC input designs – typically 2-3 mF/W for low-line or universal input designs and 1-2 mF/W for high-line input designs. 2. The secondary output rectifier diode should withstand peak inverse voltage (PIV) for 55 V output voltage for open load condition. 3. Assume efficiency of >80%. 4. Discontinuous mode operation (K P >1.3). 5. The LYTSwitch-2 part is either board mounted with SOURCE pins soldered to a sufficient area of copper to keep the SOURCE pin temperature at or below 100 °C, or (in the case of the E package) attached to a sufficiently sized heat sink to limit device tempera- ture to below 110 °C. 6. Ambient temperature of less than 50 °C for open frame designs and an internal enclosure temperature of 60 °C for enclosed ballast-type designs. Note: Higher output powers are achievable if an output CC tolerance > ±10% is acceptable, and allowing the device to be operated at a higher SOURCE pin temperature. Output Tolerance LYTSwitch-2 K and E package parts provides an overall CC mode output current tolerance of ±5% including line voltage, normal board-to-board component variation and across a temperature range of 0 °C to 110 °C. For the D package (SO-8) additional CC variance may occur due to stress caused by manufacturing (i.e. solder-wave immersion or I R reflow). A sample power supply build is recommended to verify production tolerances for each design. BYPASS Pin Capacitor Selection A 1 mF BYPASS pin capacitor is recommended. The capacitor voltage rating should be greater than 7 V. The capacitor can be ceramic or electrolytic but tolerance of capacitor should be ≤ ±50%. The capacitor must be physically located close to the LYTSwitch-2 BYPASS pin for effective noise decoupling. LYTSwitch-2 Layout Considerations Circuit Board Layout The LYTSwitch-2 family of ICs present a highly integrated power supply solution that integrates, both, the controller and the high- voltage power MOSFET onto a single die. The presence of high switching currents and voltages together with analog signals makes it especially important to follow good PCB design practice to ensure stable and trouble free operation of the power supply. See Figures 5 and 6 for a recommended circuit board layout for LYTSwitch-2. When designing a printed circuit board layout for the LYTSwitch-2 based power supply, it is important to follow these guidelines: Single Point Grounding Use a single point (Kelvin) connection at the negative terminal of the input filter capacitor for the LYTSwitch-2 SOURCE pin and bias winding return. This improves surge capabilities by returning surge currents from the bias winding directly to the input filter capacitor. Bypass Capacitor The BYPASS pin capacitor should be located as close as possible to the SOURCE and BYPASS pins for effective noise decoupling. Feedback Resistors Place the feedback resistors (R7 and R8) very close to the FEEDBACK pin of the LYTSwitch-2 device. This minimizes noise coupling. Thermal Considerations (D and K Package) The copper area connected to the SOURCE pins provides heat sinking. A good estimate of expected power dissipation is to assume is that the LYTSwitch-2 will dissipate 5% of the output power. Provide enough copper area to keep the SOURCE pin temperature below 100 °C. Higher temperatures are allowable but output current (CC) tolerance will increase. In this case a maximum SOURCE pin tempera- ture below 100 °C is recommended to provide margin for part-to-part R DS(ON) variation. Secondary Loop Area To minimize leakage inductance and EMI the area of the loop contained within the connections between the secondary winding (T1), the output diode (D3) and the output filter capacitor (C6) should be minimized. In addition, sufficient copper area should be to the rectifier diode for heat sinking preferably connected to the quiet cathode terminal. A large anode area can increase high frequency radiated EMI. Electrostatic Discharge Spark Gap A trace is placed at one of the AC line inputs to form one electrode of a spark gap. The other electrode on the secondary is formed by the output return node. The spark gap directs most ESD energy from the secondary back to the AC input during a surge event. The trace from the AC input to the spark gap electrode should be spaced away from other traces to prevent unwanted arcing occurring and possible circuit damage. If R1 and R2 are removed additional spark gaps across the EMI filter inductors (L1 and L2) to prevent excessive build-up of voltage across them during surge. |
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