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22017 Datasheet(PDF) 79 Page - ITT Industries |
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22017 Datasheet(HTML) 79 Page - ITT Industries |
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79 / 120 page  MIL-C-83733 DPK Test Data 79 www.ittcannon.com Dimensions shown in inch (mm) Specifications and dimensions subject to change The following is a presentation of the certified capabilities of Cannon's DPK, high performance, rectangular, rack and panel series connectors with respect to critical qualification performance and design requirements of MIL-C-83733. The data presented herein is a condensation of authentic qualification test data extracted from the original qualification reports on file at the ITT Cannon Test Laboratory. Examination Of Product visual Examination Sample Preparation Insulation Resistance - 25˚C Withstanding Voltage - Sea Level Withstanding Voltage - Altitude Contact Resistance Test Description Examination Of Product visual Examination Sample Preparation Insulation Resistance - 25 C Withstanding Voltage - Sea Level Withstanding Voltage - Altitude Contact Resistance VISUAL EXAMINATION SAMPLE PREPARATION INSULATION RESISTANCE [25 C (77 F)] DIELECTRIC WITHSTANDING VOLTAGE (SEA LEVEL) SALT SPRAY (CORROSION) CONTACT RESISTANCE [AT 25 C AND 200 C (77 F AND 392 F)] CONTACT SEPARATING FORCES CONNECTOR MATING AND UNMATING FORCES CONTACT RETENTION ENDURANCE (DURABILITY) MIL-W-16878/4A, 28 AWG (min. dia.) and 22 AWG (max. dia.) wire. Daniels WA22A crimping tool. M22520/2-06 and M22520/2-09 contact positioner for resp.22D size socket and pin. MS7495A22M insertion and MS27495R22M removal tool. Unmated condition. 50% of contact complement measured. Between adjacent contact paris and each contact and connector shell. Unmated condition. 50% of contact complement measured. Test voltage 1350 Vac/rms-60hz, applied between adjacent contact pairs and each contact and connector shell. Method 101, test condition B. (48 hours) unmated. Salt soultion 5% by weight. S.G. 1.026 to 1.040 at 22.8 C-23.9 C (73 F-75 F). Solution pH6.5 to 7.2 and chamber temp 33.9 C to 36.1 C (93 F to 97 F). Mated condition 20% of contact complement tested. Test circuit per Fig. 2 measured across points YY performed at 25 C and 200 C (77 F and 392 F). 100% of socket contact complement measured. Separating force measured on steel test pin .0294 +_.0001 (0.747 +_0.002) dia. insertion depth .205 (5.21) min. from insert face. Mating dept, .390 (9.91) panel spacing. Total of 10 cycles mating and unmatings. Forces measured on 10th cycle. Mating dept, .450 (11.43) panel spacing. Total of 500 cycles mating and unmating at a rate of 300 cycles/hour maximum. Unmated. 50% of contacts measured. 10.0 1bf applied to contact engaging end. Zero reference at 2.0 1bf preload. Displacement measured under spec. load. Contact/ Wire size 22D/28 22D/22 Test Current Adc 1.5 5.0 Wire Size 28 22 Min. 0.6 Max. 4.9 25 C (77˚F) 8 14 200 C (392˚F) 19 25 Wire Size 28 22 28 22 DPKA Sep. Force 1.3-4.1 DPKB 1.0-2.9 Avg. Force 2.4 2.0 Mate 145 150 0.002-0.003 0.002-0.004 0.002-0.004 0.002-0.003 Avg. 0.0027 0.0031 0.0027 0.0026 Unmated 34 72 Range (mV) 2.3-5.2 6.3-10 9-17 16-21 Cont./Shell 1.1T-1.8T 1.1T-20T Avg. (mV) 3.8 8.2 11.8 17.8 (200 C) Adc 1.5 5.0 1.5 5.0 Assure compliance with: a) Applicable detail specifications and control drawings b) Materials c) Design and construction d) Dimensional e) Finish f ) Product identification g) Workmanship Visual examination of qualification test specimens for completness, workmanship, identification and /or other detrimental conditions. Compliance to applicable detail specification and control drawings. Visual examination acceptance. Assemblies to conform with specified wiring and termination requirements. 5.1 Gigohms minimum at 500 Vdc. Electrification Time 120 secs. maximum. No electrical breakdown, flashover or excessive current leakage.Electrification 2 secs. minimum. Visual examination. No degradation of normal connector functions. Max. Voltage Drop (MV) Separating Force (ounce-force) Axial mating and unmating forces 175 pounds-force maximum. Max. contact displacement under 10.0 1bf load .011 (0.28) maximum. Withstand 500 cycles of durability conditioning without detrimental effects to function. No detrimental damage. Connectors fully functional. Product submitted accompanied by Q.A.certifiates of compliance. complied with the applicable acceptance requirements for qualification testing. No visible detection of any condition detrimental to normal function. Qualification test specimens prepared and terminated in accordance with specified wiring requirements. No difficulties encountered during wiring operation. Insul. res. range (ohms) (25 C) DPKA Adj. Cont. 300G-1.0T DPKB 400G-1.6T (Ganged parallel test circuits) No evidence of breakdown or flashover Leakage <_.5mA. (Ganged Parallel test circuits) No detrimental corrosive attack on connector's surface finish or contacts. MV-Drop Range. (25˚C) Separating force range (ounce-force) Mating/Unmating Force (pound-force) Contact Displacement Range (inch) DPKA Pins Sockets DPKB Pins Sockets DPKA DPKB Forces obtained on 10th cycle. Test or Environment Test Level or Special Requirments Parameters Limits Measured Values or Comments Contact Separating Forces Connector Mating and Unmating Forces Contact Retention Endurance Gold Plating Porosity Temperature Life Insulation Resistance - 200˚C Test Description Low Leve Contact Resistance Thermal Shock Crimp Potential Drop Vibration (Random) Physical Shock Ozone Exposure Fluid Immersion Test Description Moisture Resistance Altitude Immersion Insert Retention Corrosion Analyses Service and Storage Life Gases and Toxic or Corrosive Fumes Test Description The successful completion of the conducted qual- ification program clearly demonstrates the compli- ance of ITT Cannon, DPK series connectors and contacts to meet or exceed the performance re- quirements of MIL-C-83733. Identification of Qualification Specimens The DPK connectors listed below represent the description and identification of the test specimens TABLE 1 TEST PERFORMED TABLE ll subjected to the qualification test sequence of MIL-C-83733. DPKA-G-131PC-7 (Receptacle) DPKB-G185PC-7 (Receptacle) DPKA-G131SK-7 (Plug) DPKA-G185SK-7 (Plug) DPKA-G-131PC-7 (Receptacle) DPKB-G185PC-7 (Receptacle) Table I below, lists the conducted tests executed in accordance with the applicable test paragraphs of MIL-C-83733, with the Test Level, Parrameter Limits and Measured Values listed in Table 11. |
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