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22017 Datasheet(PDF) 80 Page - ITT Industries |
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22017 Datasheet(HTML) 80 Page - ITT Industries |
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80 / 120 page  MIL-C-83733 DPK Test Data 80 www.ittcannon.com Dimensions shown in inch (mm) Specifications and dimensions subject to change THERMAL SHOCK CRIMP POTENTIAL DROP DIELECTRIC WITHSTANDING VOLTAGE (ALTITUDE) INSULATION RESISTANCE ELEVATED TEMP.[200˚C (392˚F)] VIBRATION (RANDOM) PHYSICAL SHOCK MOISTURE RESISTANCE ALTITUDE IMMERSION INSERT RETENTION OZONE EXPOSURE FLUID IMMERSION GOLD PLATING POROSITY TEMPERATURE LIFE W/CONTACT LOADING Conclusion All subject test specimens, connector components, materials, accessories and contacts covered by this report satisfied and/or exceeded the specified requirement. The successful completion of the qualification pro- gram as reported herein, demonstrates the capa- bilities of the subject ITT Cannon DPK series connectors to comply with stringent verification qualification requirements in accordance with MIL-C-83733. On the basis of testing, the DPK connector series was granted full OPl status to MIL-C-83733. Mated condition. Five continuous cycles of temperature change. 30 mins. exposure at each temp. extreme constitutes one cycle. Transfer time between chambers 2 mins. max. temp. extremes: - 54 ± 3˚C and 200 ± 3˚C (-??˚ +_ 5.4˚F and 392 ± 5.4˚F). Fluid immersion rest fluids and procedures per Table 4: Sample No. 4-1P/R 4-2P/R 4-3P/R 4-4P/R 4-5P/R 4-6P/R 4-7P/R 4-8P/R 4-9P/R 4-10P/R 4-11P/R 4-12P/R MIL-L-7808 MIL-L-23699 M2-V CHEVRON MIL-H-5606 MIL-A-8243 MIL-C-25769 MIL-T-5624 (JP-5) Coolanol-25 Regular (Leaded commercial auto-gasoline Solvent (a) MIL-STD-202) Solvent (b) MIL-STD-202) Solvent (c) MIL-STD-202) Test Fluid Unwired. wouisembled contact bodies. One part (by volume) concentrated Nitric Acid (S.G.-l.42) to we part distilled water. 30 secs. minimum immersion period. Wired mated condition, with contacts under specific load: #220 (5 lbs.); #16 12.5 lbs. A current of 100 MA was applied during life of test. Test duration, 1000 hours at temperature of + 200˚C (392˚F). 20% of the contacts in each connector measured. Test circuit per Fig. 2 measured across points X-X and X'-X'. Max. crimp potential drop: Same as at sea level conditions. 204 Megohms minimum at 500 Vdc. Electrification time 120 secs. maximum, No current discontinuity >_ 1.0 microsec. No cracking, breaking or loosening of connector parts. No current discontinuity >_ 1.0 microsec. No cracking, breaking or loosening of connector parts. Insulation resistance at final humidity cycle 102 Megohms minimum at 50 Vdc. Insulation resistance 1.2 Gigohm minimum at 5 Vdc. DWV 1350 Vac/rms - 60 Hz, electrification time 60 secs. minimum. No breakdow, flashover or leadage <_ 2 mA, No insert disiocation from normal position in the connector shell. No derterioration. No detrimental damage of effects to connector performance. Axial Mate and unimate forces after fluid immersion 175 1bf max. No visible reaction (bubbles forming) to reagent. Withstand temp life. No damage. No discontinuity higher than 1.0 microsecond. No contact dislodging order load. Mated condition. 50% of contact complement measured. Performed at simulated altitude of 70,000 ft. (33.7 mm Hg pressure) Test voltage 825 Vac/rms-60 Hz, applied between adjacent contact pairs and each contact and connector shell. Umnated condition. 50% of contact complement measured. Test points identical to those measured at 25˚C (77˚F). Oven ambient controlled at 200˚C (392˚F). Stabilization period 30 minutes minimum. Method 214, Test condition II, Letter 'G'. Test level envelope per figure and table 214-2. Contact circuit senes wired far current discontinuity monitoring. Eight hours duration in each of three mutually peipendicuiar axes. Connector mating depth .450 (11.43) panel spacing. Mated condition, .450 111.43) panel spacing. Shock pulse duration I I ± 1 mS, waveshape terminal peak smooth, peak amplitude 20g. Contact circuit series wired for current discontinuity monitoring. One shock pulse in each of three mutually perp. axes. Method 106, (Step 7b) ommed) Mated condition. 10 days humidity and temperature cycling. At end Step 6 final cycle at 25˚C (77˚F) and 90-98% RH insulation resistance in asured 100% between each and ail other contacts and the shell in parallel circuit. Mated condition. Immersed in 5% sail solution by weight. Unsealed wire ends exposed to chamber atmosphere. Simulated test altitude 75,000 ft, (1.0 inch Hg). 30 mins. at altitude followed by 15 mins. at room ambient, Repeat for total of 3 cycles. Insul. res. and OWV measured 100% of contact complement at room ambient and submerged. Unmated. 46 1bf/in. pressure lead applied to each inert face at 5 1bl/in./sec.. maintained for 5 secs. min. at specified load. Unimated. Ozone concentration 0.010 to 0.015 percent by volume. Exposure period 2 hours minimum at room temperature. Contact/Wire-size 22D/28 22D/22 Test Current (Adc) 1.5 5.0 Wire Size 28 22 M.V. 2.8 7.0 (Pins) DPKB (sockets) (Pins) DPKB (Ganged parallel test circuits) Adc 1.5 1.5 Adc 5.0 5.0 Adj. Cont. 1.4G-10G 0.75G-10G Cont./Shell 2.4G-4.0G 2.26G-5.0G Range 1.7-2.1 1.1-1.6 Range 1.8-2.4 1.4-1.8 Avg. 1.8 1.3 Avg. 2.1 1.5 Withstand temperatre cycling. No damage. No apparent damage. Crimp mV drop range. DPKA (sockets) No evidence of breakdown or flashover. Leakage <_.5mA. (Ganged Parallel test circuits) Insul. Res. range (ohms) [200˚C (392˚F)] DPKA Insul. Res. range (ohms ) final humidity cycle. DPKA Final insul. Res ranges (ohms). DPKA DWV - No evidence of insert movement and /or dislocation from normal position No evidence of insert movement and/or dislocation from normal position. No evidence of ozone effects. Other than evidence of normal light swelling of the connector resilent seals, the samples did not exhibit any dertirmental affects. Mateability was not imparied. No evidence of reaction to reagent. No evidence of contact dislodging and/or electrical disconinuity of 1.0 miscrosecond or greater during the speified temperature life exposure under contact loading conditions. All post test requirements were met. DPKA 4-1P/R 4-2P/R 4-3P/R 4-4P/R 4-5P/R 4-6P/R DPKB 4-7P/R 4-8P/R 4-9P/R 4-10P/R 4-11P/R 4-12P/R Mate 125 125 127 132 132 123 Mate 138 141 137 145 150 148 Unmated 27 31 35 35 63 55 Unmated 71 57 63.5 76 81 86 1.66-500G Avg: 224G 1.5T-4.5T Avg. 1.9T After Fluid Immersion Mating/Unmating forces (Pound-Force) 1.6-500G Avg: 190G 0.7-3.5T Avg: 1.3T DPKB DPKB Connectors met random vibration requirements. No electrical discontinuity detected. Connectors met physical shock requirenments. No electrical discontinuity or damage detected. Test or Environment Test Level or Special Requirments Parameters Limits Measured Values or Comments (TABLE ll Continued) 2 2 |
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