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LTC4091 Datasheet(PDF) 22 Page - Linear Technology

Part # LTC4091
Description  36V Battery Charger and Power Backup Manager
PDF  26 Pages
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Manufacturer  LINER [Linear Technology]
Direct Link  http://www.linear.com
Logo LINER - Linear Technology

LTC4091 Datasheet(HTML) 22 Page - Linear Technology

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LTC4091
22
4091fa
For more information www.linear.com/LTC4091
APPLICATIONS INFORMATION
the nearest 1% value is 13.3k.
R1 = 0.409 • 13.3k – 0.3467 • 10k = 1.97k
the nearest 1% value is 1.96k. The final solution is shown
in Figure 10 and results in an upper trip point of 55°C and
a lower trip point of –5°C.
Power Dissipation and High Temperature
Considerations
The die temperature of the LTC4091 must be lower than
the maximum rating of 125°C. This is generally not a
concern unless the ambient temperature is above 85°C.
The total power dissipated inside the LTC4091 depends
on many factors, including input voltage, battery voltage,
programmed charge current and load current.
When powered from the primary source, the power dissi-
pation can be estimated by calculating the regulator power
loss from an efficiency measurement, and subtracting the
catch diode loss.
PD =(1− η)• VHVOUT • IBAT+IOUT
(
)
(
)
−VD• 1−
VHVOUT
VVIN
⎛
⎝⎜
⎞
⎠⎟
• IBAT+IOUT
(
)+0.1V •IBAT
where η is the efficiency of the high voltage regulator and
VD is the forward voltage of the catch diode at I = IBAT
+ IOUT. The first term corresponds to the power lost in
converting VVIN to VHVOUT, the second term subtracts the
catch diode loss, and the third term is the power dissipated
inthebatterycharger.Foratypicalapplication,anexample
of this calculation would be:
PD =(1−0.87)• 3.8V •(1A+0.6A)
(
)
−0.4V • 1−
4V
12V
⎛
⎝⎜
⎞
⎠⎟
• 1A +0.6A
(
)+0.1V •1A = 0.46W
This example assumes 87% efficiency, VIN = 12V, VBAT
= 3.7V (VHVOUT is about 3.8V), IBAT = 1A, IOUT = 600mA
resulting in just under 0.5W total dissipation.
It is important to solder the exposed backside of the
package to a ground plane. This ground should be tied to
other copper layers below with thermal vias; these layers
will spread the heat dissipated by the LTC4091. Additional
vias should be placed near the catch diode. Adding more
coppertothetopandbottomlayersandtyingthiscopperto
the internal planes with vias can reduce thermal resistance
further. With these steps, the thermal resistance from die
(i.e., junction) to ambient can be reduced to θJA = 40°C/W.
Board Layout Considerations
As discussed in the previous section, it is critical that the
exposedmetalpadonthebacksideoftheLTC4091package
be soldered to the PC board ground. Furthermore, proper
operation and minimum EMI requires a careful printed
circuit board (PCB) layout. Note that large, switched cur-
rents flow in the power switch (between the VIN and SW
pins), the catch diode and the VIN input capacitor. These
components,alongwiththeinductorandoutputcapacitor,
should be placed on the same side of the circuit board,
and their connections should be made on that layer. Place
a local, unbroken ground plane below these components.
The loop formed by these components should be as small
as possible.
Additionally, the SW and BOOST nodes should be kept
as small as possible. Linear Technology demonstration
board DC2558A shows an example of a preferred printed
circuit board layout. Gerber files can be downloaded at:
http://www.linear.com/product/LTC4091#demoboards.
High frequency currents, such as the high voltage in-
put current of the LTC4091, tend to find their way along
the ground plane on a mirror path directly beneath the
incident path on the top of the board. If there are slits or
cuts in the ground plane due to other traces on that layer,
the current will be forced to go around the slits. If high
frequency currents are not allowed to flow back through
their natural least-area path, excessive voltage will build
up and radiated emissions will occur. See Figure 10.



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