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ADP3191 Datasheet(PDF) 18 Page - Analog Devices |
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ADP3191 Datasheet(HTML) 18 Page - Analog Devices |
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18 / 28 page ![]() ADP3191 Rev. 0 | Page 18 of 28 POWER MOSFETS For this example, the N-channel power MOSFETs have been selected for one high-side switch and two low-side switches per phase. The main selection parameters for the power MOSFETs are VGS(TH), QG, CISS, CRSS, and RDS(ON). The minimum gate drive voltage (the supply voltage to the ADP3110A) dictates whether standard threshold or logic-level threshold MOSFETs must be used. With VGATE ~10 V, logic-level threshold MOSFETs (VGS(TH)° < 2.5 V) are recommended. The maximum output current (IO) determines the RDS(ON) requirement for the low-side (synchronous) MOSFETs. With the ADP3191/ADP3191A, currents are balanced between phases; thus, the current in each low-side MOSFET is the output current divided by the total number of MOSFETs (nSF). With conduction losses being dominant, the following expression shows the total power being dissipated in each synchronous MOSFET in terms of the ripple current per phase (IR) and average total output current (IO): () () SF DS SF R SF O SF R n I n n I D P × ⎥ ⎥ ⎦ ⎤ ⎢ ⎢ ⎣ ⎡ ⎟ ⎟ ⎠ ⎞ ⎜ ⎜ ⎝ ⎛ × + ⎟ ⎟ ⎠ ⎞ ⎜ ⎜ ⎝ ⎛ × − = 2 2 12 1 1 (15) Knowing the maximum output current being designed for and the maximum allowed power dissipation, it is possible to find the required RDS(ON) for the MOSFET. For D-PAK MOSFETs up to an ambient temperature of 50°C, a safe limit for PSF is 1 W to 1.5 W at 120°C junction temperature. Thus, for this example (119 A maximum), RDS(SF) (per MOSFET) < 7.5 mΩ. This RDS(SF) is also at a junction temperature of about 120°C, so be certain to account for this temperature when making this selection. This example uses two lower-side MOSFETs at 4.8 mΩ each at 120°C. Another important factor for the synchronous MOSFET is the input capacitance and feedback capacitance. The ratio of the feedback to input needs to be small (less than 10% is recom- mended) to prevent accidental turn-on of the synchronous MOSFETs when the switch node goes high. Also, the time to switch the synchronous MOSFETs off should not exceed the nonoverlap dead time of the MOSFET driver (40 ns typical for the ADP3110A). The output impedance of the driver is approximately 2 Ω, and the typical MOSFET input gate resistances are about 1 Ω to 2 Ω, so a total gate capacitance of less than 6000 pF should be adhered to. Because there are two MOSFETs in parallel, the input capacitance for each synchronous MOSFET should be limited to 3000 pF. The high-side (main) MOSFET has to be able to handle two main power dissipation components: conduction and switching losses. The switching loss is related to the amount of time it takes for the main MOSFET to turn on and off and to the current and voltage that are being switched. Basing the switching speed on the rise and fall time of the gate driver impedance and MOSFET input capacitance, the follow- ing expression provides an approximate value for the switching loss per main MOSFET, where nMF is the total number of main MOSFETs: () ISS MF G MF O CC SW MF S C n n R n I V f P × × × × × × = 2 (16) where RG is the total gate resistance (2 Ω for the ADP3110A and about 1 Ω for typical high speed switching MOSFETs, making RG = 3 Ω), and CISS is the input capacitance of the main MOSFET. Adding more main MOSFETs (nMF) does not really help the switching loss per MOSFET because the additional gate capacitance slows switching. The best way to reduce switching loss is to use lower gate capacitance devices. The conduction loss of the main MOSFET is given by the following, where RDS(MF) is the on resistance of the MOSFET: () () MF DS MF R MF MF C R n I n n D P × ⎥ ⎥ ⎦ ⎤ ⎢ ⎢ ⎣ ⎡ ⎟⎟ ⎠ ⎞ ⎜⎜ ⎝ ⎛ × × + ⎟⎟ ⎠ ⎞ ⎜⎜ ⎝ ⎛ × = 2 2 O 12 1 I (17) Typically, for main MOSFETs, the highest speed (low CISS) device is preferred, but these usually have higher on resistance. Select a device that meets the total power dissipation (about 1.5 W for a single D-PAK) when combining the switching and conduction losses. For this example, an NTD40N03L was selected as the main MOSFET (eight total; nMF = 8), with a CISS = 584 pF (maximum) and RDS(MF) = 19 mΩ (maximum at TJ = 120°C). An NTD110N02L was selected as the synchronous MOSFET (eight total; nSF = 8), with CISS = 2710 pF (maximum) and RDS(SF) = 4.8 mΩ (maximum at TJ = 120°C). The synchronous MOSFET CISS is less than 3000 pF, satisfying that requirement. Solving for the power dissipation per MOSFET at IO = 119 A and IR = 11 A yields 958 mW for each synchronous MOSFET and 872 mW for each main MOSFET. These numbers comply with the guideline to limit the power dissipation to 1 W per MOSFET. One last thing to consider is the power dissipation in the driver for each phase. This is best described in terms of the QG for the MOSFETs and is given by the following equation, where QGMF is the total gate charge for each main MOSFET, and QGSF is the total gate charge for each synchronous MOSFET: () CC CC GSF SF GMF MF SW DRV V I Q n Q n n f P × ⎥ ⎥ ⎦ ⎤ ⎢ ⎢ ⎣ ⎡ + × + × × × = 2 (18) Also shown is the standby dissipation factor (ICC × VCC) for the driver. For the ADP3110A, the maximum dissipation should be less than 400 mW. In this example, with ICC = 7 mA, QGMF = 5.8 nC, and QGSF = 48 nC, 297 mW is found in each driver, which is below the 400 mW dissipation limit. See the ADP3110A data sheet for more details. |
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