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NCP5331 Datasheet(PDF) 24 Page - ON Semiconductor |
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NCP5331 Datasheet(HTML) 24 Page - ON Semiconductor |
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24 / 38 page ![]() NCP5331 http://onsemi.com 24 14. The CSREF sense point should be equidistant between the output inductors to equalize the PCB resistance added to the current sense paths. This will insure acceptable current sharing. Also, route the CSREF connection away from noisy traces such as the SWNODEs and GATE traces. If noise from the SWNODEs or GATE signals capacitively couples to the CSREF trace the external ramps will be very noisy and voltage jitter will result. 15. Ideally, the SWNODEs are exactly the same shape and the current sense points (connections to RS1 and RS2) are made at identical locations to equalize the PCB resistance added to the current sense paths. This will help to insure acceptable current sharing. 16. Place the 1 µF ceramic capacitors, CP1 and CP2, close to the drains of the MOSFETs Q1 and Q2, respectively. 17. If snubbers are used, they must be placed very close to their associated MOSFETs and SWNODE. The connections to the snubber components should be as short as possible. Design Procedure 1. Output Capacitor Selection The output capacitors filter the current from the output inductor and provide a low impedance for transient load current changes. Typically, microprocessor applications will require both bulk (electrolytic, tantalum) and low impedance, high frequency (ceramic) types of capacitors. The bulk capacitors provide “hold up” during transient loading. The low impedance capacitors reduce steady-state ripple and bypass the bulk capacitance when the output current changes very quickly. The microprocessor manufacturers usually specify a minimum number of ceramic capacitors. The designer must determine the number of bulk capacitors. Choose the number of bulk output capacitors to meet the peak transient requirements. The following formula can be used to provide a starting point for the minimum number of bulk capacitors (NOUT,MIN). NOUT,MIN + ESR per capacitor @ DIO,MAX DVO,MAX (1) In reality, both the ESR and ESL of the bulk capacitors determine the voltage change during a load transient according to DVO,MAX + (DIO,MAX Dt) @ ESL ) DIO,MAX @ ESR (2) Unfortunately, capacitor manufacturers do not specify the ESL of their components and the inductance added by the PCB traces is highly dependent on the layout and routing. Therefore, it is necessary to start a design with slightly more than the minimum number of bulk capacitors and perform transient testing or careful modeling/simulation to determine the final number of bulk capacitors. 2. Output Inductor Selection The output inductor may be the most critical component in the converter because it will directly effect the choice of other components and dictate both the steady-state and transient performance of the converter. When selecting an inductor the designer must consider factors such as dc current, peak current, output voltage ripple, core material, magnetic saturation, temperature, physical size, and cost (usually the primary concern). In general, the output inductance value should be as low and physically small as possible to provide the best transient response and minimum cost. If a large inductance value is used, the converter will not respond quickly to rapid changes in the load current. On the other hand, too low an inductance value will result in very large ripple currents in the power components (MOSFETs, capacitors, etc) resulting in increased dissipation and lower converter efficiency. Also, increased ripple currents will force the designer to use higher rated MOSFETs, oversize the thermal solution, and use more, higher rated input and output capacitors - the converter cost will be adversely effected. One method of calculating an output inductor value is to size the inductor to produce a specified maximum ripple current in the inductor. Lower ripple currents will result in less core and MOSFET losses and higher converter efficiency. Equation 3 may be used to calculate the minimum inductor value to produce a given maximum ripple current ( α) per phase. The inductor value calculated by this equation is a minimum because values less than this will produce more ripple current than desired. Conversely, higher inductor values will result in less than the maximum ripple current. LoMIN + (VIN * VCORE) @ VCORE ( a @ IO,MAX @ VIN @ fSW) (3) α is the ripple current as a percentage of the maximum output current per phase ( α = 0.15 for ±15%, α = 0.25 for ±25%, etc). If the minimum inductor value is used, the inductor current will swing ± α% about its value at the center (half the dc output current for a two-phase converter). Therefore, for a two-phase converter, the inductor must be designed or selected such that it will not saturate with a peak current of (1 + α) ⋅ IO,MAX/2. The maximum inductor value is limited by the transient response of the converter. If the converter is to have a fast transient response then the inductor should be made as small as possible. If the inductor is too large its current will change too slowly, the output voltage will droop excessively, more bulk capacitors will be required, and the converter cost will be increased. For a given inductor value, its interesting to determine the time required to increase or decrease the current. |
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