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LT3752 Datasheet(PDF) 39 Page - Analog Devices

Part # LT3752
Description  Active Clamp Synchronous Forward Controllers with Internal Housekeeping Controller
PDF  52 Pages
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Manufacturer  AD [Analog Devices]
Direct Link  http://www.analog.com
Logo AD - Analog Devices

LT3752 Datasheet(HTML) 39 Page - Analog Devices

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LT3752/LT3752-1
39
Rev. C
For more information www.analog.com
The selection of the main transformer will depend on the
applications requirements : isolation voltage, power level,
maximumvolt-seconds,turnsratio,componentsize,power
losses and switching frequency.
Transformerconstructionusingtheplanarwindingtechnol-
ogy is typically chosen for minimizing leakage inductance
and reducing component height. Transformer core type is
usually a ferrite material for high frequency applications.
Find a family of transformers that meet both the isolation
and power level requirements of the application. The next
step is to find a transformer within that family which is
suitable for the application. The subsequent thought pro-
cess for the transformer design will include :
(1) Secondary turns (NS), core losses, temperature
rise, flux density, switching frequency
(2) Primary turns (NP), maximum duty cycle and reset
voltages
(3) Copper losses
The expression for secondary turns (NS) is given by,
NS = 108 VOUT/(fOSC • AC • BM)
where,
AC = cross-sectional area of the core in cm2
BM = maximum AC flux density desired
For flux density, choose a level which achieves an accept-
ablelevelofcoreloss/temperatureriseatagivenswitching
frequency. The transformer data sheet will provide curves
of core loss versus flux density at various switching fre-
quencies.Thedatasheetwillalsoprovidetemperaturerise
versus core loss. While choosing a value for BM to avoid
excessive core losses will usually allow enough headroom
for flux swing during input / load transients, still make
sure to stay well below the saturation flux density of the
transformer core. If needed, increasing NS will reduce flux
density. After calculating NS, the number of primary turns
(NP) can be calculated from,
NP = NS • DMAX VIN(MIN)/VOUT
where,
VIN(MIN) = minimum system input voltage
DMAX=maximumswitchdutycycleatVIN(MIN)(typically
chosen between 0.6 and 0.7)
At minimum input voltage the converter will run at a maxi-
mum duty cycle DMAX. A higher transformer turns ratio
(NP/NS) will create a higher DMAX but it will also require
higher voltages at the drain of the primary side switch to
resetthetransformer(seeprevioussectionsLosideActive
ClampTopologyandHisideActiveClampTopology).DMAX
values are typically chosen between 0.6 and 0.7. Even for
a given DMAX value, the loop must also provide protection
against duty cycles that may excessively exceed DMAX
during transients or faults. While most converters only
provide a fixed duty cycle clamp, the LT3752/LT3752-1
provideaprogrammablemaximumdutycycleclampDVSEC
that also moves inversely with input voltage.
The resulting function is that of a programmable volt-
secondclamp.Thisallowstheusertochooseatransformer
turns ratio for DMAX and then customize a maximum duty
cycle clamp DVSEC above DMAX for safety. DVSEC then
follows the natural duty cycle of the converter as a safety
guardrail (see previous section Programming Duty Cycle
Clamp).
Afterdecidingontheparticulartransformerandturnsratio,
the copper losses can then be approximated by,
PCU = D • I(Load)(MAX)2 (RSEC + (NS/NP)2 RPRI)
where,
D = switch duty cycle (choose nominal 0.5)
I(Load)(MAX) = maximum load current
APPLICATIONS INFORMATION



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