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MR4530 Datasheet(PDF) 23 Page - Shindengen Electric Mfg.Co.Ltd

Part # MR4530
Description  Partial Resonance Power Supply ICModule
PDF  43 Pages
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Manufacturer  SHINDENGEN [Shindengen Electric Mfg.Co.Ltd]
Direct Link  http://www.shindengen.co.jp/
Logo SHINDENGEN - Shindengen Electric Mfg.Co.Ltd

MR4530 Datasheet(HTML) 23 Page - Shindengen Electric Mfg.Co.Ltd

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Shindengen Electric MFG.CO.,LTD
- 53 -
Design of DCR snubber circuit
Use the following formulas to estimate the constants for a DCR snubber circuit:
If all the energy of the leakage inductance LI is assumed to be consumed in the snubber circuit, the following
formula holds true:
2
NP
NP
S
2
CP
DP
l
V
1.2V
C
2
1
)
(I
I
L
2
1
…(1)
Energy of leakage inductance LI = Energy of snubber capacitor CS
NP
S
S
V
1.2
I
R
…(2)
Voltage of snubber resistor RS = Charging voltage of snubber capacitor CS
f
)
(I
I
L
2
1
I
R
2
CP
DP
2
l
2
S
S
…(3)
Power consumption of snubber resistor RS = Power of leakage inductance LI
If we assume that LI is 2.5% of the primary inductance LP and that the charging voltage of snubber capacitor CS
is 1.2 times VNP, CS is given as follows:
From formula (1),
2
NP
2
CP
DP
P
S
V
)
(I
I
L
0.625
C
[F]
From formulas (1) and (3), we obtain formula (4).
f
V
1.2V
C
2
1
I
R
2
NP
NP
2
S
2
S
S
…(4)
Formula (2) is equivalent to formula (5).
S
NP
S
R
V
1.2
I
…(5)
When we substitute formula (5) into formula (4), we obtain formula (6).
f
C
72
1
R
1
S
S
…(6)
We substitute CS into formula (6) to obtain RS.
2
CP
DP
P
2
NP
S
)
(I
I
L
f
V
115.2
R
[
Ω]
PRS, power consumption in RS is:
2
S
S
RS
I
R
P
[W]
These values assume that LI is 2.5% of the primary inductance LP and that the charging voltage of snubber
capacitor CS is 1.2 times the value of VNP. Adjustments must be made on an actual board.
* Calculation example
When oscillation frequency f = 25 kHz, LP = 0.5 mH,
IDP = 5 A and VNP = 200V;
CS = 0.2 uF, RS = 14.7 kΩ and PRS = 3.9 W.
Fig. 6.6 Design of DCR snubber circuit
Ll
Leakage inductance
IDP(ICP)
Peak current of main switching device
CS
Snubber capacitor
LP
Primary inductance of transformer
VNP
Flyback voltage generated with primary
inductance LP
RS
Snubber resistor
IS
Current flowing to snubber resistor
f
Oscillation frequency of power supply
6. Supplementary design information



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